Form 10-K
Table of Contents

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 


 

FORM 10-K

 


 

x Annual report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 for the fiscal year ended March 31, 2005 or

 

¨ Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 for the transition period from                      to                     

 

Commission file number: 001-32253

 


 

ENERSYS

(Exact name of registrant as specified in its charter)

 


 

Delaware   23-3058564
(State of Incorporation)   (I.R.S. Employer Identification No.)

 

2366 Bernville Road

Reading, Pennsylvania 19605

(Address of principal executive offices)

 

Telephone Number: 610-208-1991

 


 

Securities registered pursuant to Section 12(b) of the Act:

Common Stock, $0.01 par value

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    x  YES    ¨  NO

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  ¨

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act).    ¨  YES    x  NO

 

Aggregate market value of the voting stock held by nonaffiliates at October 1, 2004: $166,681,080 (based upon its closing transaction price on the New York Stock Exchange on October 1, 2004).

 

Common Stock outstanding at June 1, 2005:   Common Stock 46,164,794 shares

 


 

DOCUMENTS INCORPORATED BY REFERENCE

 

Portions of the registrant’s definitive Proxy Statement for its Annual Meeting of Stockholders to be held on July 21, 2005 to be filed with the Securities and Exchange Commission, are incorporated by reference in Part III of this Annual Report.

 



Table of Contents

Special Note About Forward-Looking Statements

 

This Report includes “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995 that reflect our current views as to future events and financial performance with respect to our operations. These statements can be identified by the fact that they do not relate strictly to historical or current facts. They use words such as “aim,” “anticipate,” “estimate,” “expect,” “will be,” “will continue,” “will likely result,” “project,” “intend,” “plan,” “believe” and other words and terms of similar meaning in conjunction with a discussion of future operating or financial performance. These statements are subject to risks and uncertainties that could cause actual results to differ materially from those expressed or implied in the forward-looking statements. Factors that might cause such a difference include: competitive pricing pressures; unfavorable economic conditions; increasing raw material costs; potential environmental, health and safety liabilities; litigation; currency risks and other risks associated with operating in international markets; our failure to introduce new products or product enhancements; our competitors ability to successfully market new products; our inability to protect our proprietary technology and trademarks; the relocation of our customers businesses; our inability to implement cost reduction initiatives; quality problems; risks associated with acquisitions, including our failure to make planned acquisitions, acquisition integration issues and costs, and our ability to integrate and derive the expected benefits from our recent acquisitions; difficulties in implementing a new enterprise resource planning system; ramifications of any future terrorist attacks or increased security alert levels; our inability to make our debt payments or meet our debt covenants; regulatory changes that could negatively affect the demand for our products; our failure to adequately prepare for potential disasters; and other risks that are set forth in the “Risk Factors” section and other sections of this Report.

 

Forward-looking statements speak only as of the date made. We undertake no obligation to update any forward-looking statements to reflect the events or circumstances arising after the date as of which they are made. As a result of these risks and uncertainties, readers are cautioned not to place undue reliance on the forward-looking statements included in this report or that may be made in other filings with the Securities and Exchange Commission or elsewhere from time to time by, or on behalf of, us.

 

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EnerSys

Form 10-K

March 31, 2005

 

Index

 

              Page

PART I

    
     Special Note About Forward-Looking Statements    A-2
     Item 1.   Business    A-4
         Risk Factors    A-9
     Item 2.   Properties    A-15
     Item 3.   Legal Proceedings    A-16
     Item 4.   Submission of Matters to a Vote of Security Holders    A-17

PART II

    
     Item 5.  

Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities

   A-17
     Item 6.   Selected Financial Data    A-18
     Item 7.  

Management’s Discussion and Analysis of Financial Condition and Results of Operations

   A-20
     Item 7A.   Quantitative and Qualitative Disclosures About Market Risk    A-45
     Item 8.   Financial Statements and Supplementary Data    A-47
     Item 9.  

Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

   A-83
     Item 9A.   Controls and Procedures    A-83
     Item 9B.   Other Information    A-83

PART III

    
     Item 10.   Directors and Executive Officers of the Registrant    A-83
     Item 11.   Executive Compensation    A-83
     Item 12.  

Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters

   A-83
     Item 13.   Certain Relationships and Related Transactions    A-83
     Item 14.   Principal Accountant Fees and Services    A-83

PART IV

    
     Item 15.   Exhibits and Financial Statement Schedules    A-84
         Signatures    A-87

 

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PART I

 

ITEM 1. BUSINESS

 

Overview

 

EnerSys (the “Company,” “we,” or “us”) is the world’s largest manufacturer, marketer and distributor of lead-acid industrial batteries. We also manufacture, market and distribute related products such as chargers, power equipment and battery accessories, and we provide related after-market and customer-support services for lead-acid industrial batteries. Industrial batteries generally are characterized as reserve power batteries or motive power batteries.

 

Reserve power batteries also are known as network, standby or stationary power batteries and are used primarily for backup power applications to ensure continuous power supply in case of main (primary) power failure or outage. Reserve power batteries are used primarily to supply standby direct current (“DC”) operating power for:

 

    telecommunications systems, such as wireless, wireline and internet access systems, central and local switching systems, satellite stations and radio transmission stations;

 

    uninterruptible power systems (“UPS”) applications for computer and computer-controlled systems, including process control systems;

 

    portable power applications, including security systems and recreational vehicles;

 

    switchgear and electrical control systems used in electric utilities and energy pipelines; and

 

    commercial and military aircraft, submarines and tactical military vehicles.

 

Motive power batteries are used to provide power for electric material handling and ground handling equipment, primarily electric industrial forklift trucks. They compete primarily with propane- and diesel-powered internal combustion engines used principally in the following applications:

 

    electric industrial forklift trucks in distribution and manufacturing facilities;

 

    ground support equipment used at airports, including baggage tuggers, pushback tractors and belt loaders; and

 

    mining equipment, including scoops, coal haulers, shield haulers, underground forklifts, shuttle cars and locomotives.

 

History

 

EnerSys and its predecessor companies have been manufacturers of industrial batteries for over 100 years. Morgan Stanley Capital Partners teamed with the management of Yuasa, Inc. in late 2000 to acquire from Yuasa Corporation (Japan) its reserve power and motive power battery businesses in North and South America. We were incorporated in October 2000 for the purpose of completing the Yuasa, Inc. acquisition from Yuasa Corporation (Japan). The acquired businesses included the Exide, General and Yuasa brands. On January 1, 2001, we changed our name from Yuasa, Inc. to EnerSys to reflect our focus on the energy systems nature of our businesses. In early 2002, we acquired the reserve power and motive power business of the Energy Storage Group, or ESG, of Invensys plc, whose principal brands were Hawker, PowerSafe and DataSafe.

 

Today, our reserve power batteries are marketed and sold principally under the PowerSafe, DataSafe and Genesis brands. Our motive power batteries are marketed and sold principally under the Hawker, Exide and General brands. We also manufacture and sell related direct current—DC—power products including chargers, electronic power equipment and a wide variety of battery accessories. Our battery products span a broad range of sizes, configurations and electrical capacities, enabling us to meet a wide variety of customer applications.

 

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In August 2004, EnerSys completed an initial public offering (the “IPO”) and issued 12,500,000 shares of our common stock at a value of $12.50 per share. The Company’s Registration Statement (SEC File No. 333-115553) for its IPO was declared effective by the Securities and Exchange Commission on July 26, 2004. The Company’s common stock commenced trading on the New York Stock Exchange on July 30, 2004, under the trading symbol “ENS.” At the completion of the offering, we had 45,945,559 shares of common stock outstanding, which included 11,014,421 shares that were outstanding prior to the IPO, 22,431,138 shares of common stock converted from preferred shares, and 12,500,000 new shares issued in the IPO. The net proceeds from the offering were approximately $139.2 million. The net proceeds and $1.7 million of other corporate funds were used to prepay the entire principal and accrued interest and prepayment penalty on our senior second lien term loan ($123.0 million) and to prepay a portion ($17.9 million) of our $380.0 million senior secured term loan B.

 

In August 2004, in order to take advantage of the Company’s lower leverage and lower market borrowing costs, we amended our Credit Agreement and reduced our borrowing rates on the senior secured term loan B by 0.50%. The existing term loans ($361.1 million plus accrued interest) were paid off and simultaneously new term loans of $365.0 million were borrowed.

 

Fiscal Year Reporting

 

In this Report, when we refer to our fiscal years, we say “fiscal” and the year number, as in “fiscal 2005”, which refers to our fiscal year ended March 31, 2005. The Company reports interim financial information for 13-week periods, except for the first quarter, which always begins on April 1, and the fourth quarter, which always ends on March 31. The four fiscal quarters in fiscal 2005 ended on July 4, 2004, October 3, 2004, January 2, 2005, and March 31, 2005, respectively. The four fiscal quarters in fiscal 2004 ended on June 29, 2003, September 28, 2003, December 28, 2003, and March 31, 2004. Financial information about segments and geographic areas is incorporated by reference to footnote 20 of our consolidated financial statements.

 

Recent Developments

 

FIAMM Acquisition

 

In March 2005, we amended our Credit Agreement to allow for the Company’s acquisition of the motive power battery business of FIAMM S.p.A. and the secured financing for such acquisition. Additionally, the amendment revised the senior secured leverage ratio for the Company’s next six quarters.

 

On June 1, 2005, we acquired the motive power business of FIAMM S.p.A., which operates primarily in Europe and had net sales of approximately $90 million (approximately €70 million) for its fiscal year ending December 31, 2004. The cash purchase price for this acquisition was €25 million (approximately $31.25 million). The acquisition was financed with proceeds from a €25 million European term loan. The European term loan has amortizing payments and matures on June 30, 2011. Borrowings under the European term loan bear interest at a floating rate based upon a EURIBOR rate plus an applicable percentage.

 

Our Customers

 

We serve over 10,000 customers in over 100 countries, on a direct basis or through our distributors. No single customer accounts for more than 6% of our revenues.

 

Reserve Power

 

Our reserve power customers consist of regional customers as well as global customers. These customers are in diverse markets ranging from telecom to UPS, electric utilities, security systems, emergency lighting and personal mobility. In addition, we sell our aerospace and defense products to numerous countries, including the governments of the U.S., Germany and the U.K. and to major defense and aviation original equipment manufacturers, which we refer to as OEM.

 

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Motive Power

 

Our motive power customers include a large, diversified customer base. We are not overly dependent on any particular end market or geographic region. These customers include materials handling equipment dealers, OEMs and end users of such equipment. End users include manufacturers, distributors, warehouse operators, retailers, airports, mine operations and railroads.

 

Distribution and Services

 

Reserve Power

 

We distribute, sell and service reserve power products globally through a combination of company-owned offices, independent manufacturers’ representatives and distributors managed by our regional sales managers. With our global manufacturing locations and regional warehouses, we believe we are well positioned to meet our customers’ delivery and servicing requirements. We have targeted our approach to meet local market conditions, which we believe provides the best possible service for our regional customers and our global accounts.

 

Motive Power

 

We distribute, sell and service our motive power products throughout the world, principally through company-owned sales and service facilities, as well as through independent manufacturers’ representatives. We believe we are the only battery manufacturer in the motive power battery industry that operates a primarily company-owned service network. This company-owned network allows us to offer high-quality service, including preventative maintenance programs and customer support. Our warehouses and service locations enable us to respond quickly to customers in the markets we serve. The extensive industry experience of our sales organization results in strong long-term customer relationships.

 

Manufacturing and Raw Materials

 

We manufacture and assemble reserve power and motive power batteries and related products at manufacturing facilities located across the Americas, Europe and Asia. We believe that our global approach to manufacturing has significantly helped us increase our market share during the past several years. With a view toward projected demand, we strive to optimize and balance capacity at our battery manufacturing facilities located throughout the world, while simultaneously minimizing our product cost. By taking a global view of our manufacturing requirements and capacity, we are better able to anticipate potential capacity bottlenecks and equipment and capital funding needs.

 

The primary raw materials used to manufacture our products include lead, plastics, steel and copper. We purchase lead from a number of leading suppliers throughout the world. Because lead is traded on the world’s commodity markets and its price fluctuates daily, we enter into hedging arrangements from time to time for a portion of our projected requirements to mitigate the adverse effects of these fluctuations.

 

Competition

 

The industrial lead-acid battery market is highly competitive and has experienced substantial consolidation both among competitors who manufacture and sell industrial batteries and among customers who purchase industrial batteries. Our competitors range from development stage companies to major domestic and international corporations. We also compete with other energy storage technologies such as batteries utilizing chemistries other than lead-acid and fuel cells. We compete primarily on the basis of reputation, product quality, reliability of service, delivery and price. We believe that our products and services are competitively priced.

 

Reserve Power

 

We believe we have one of the largest market shares for reserve power products on a worldwide basis. We compete principally with Exide Technologies, GS Yuasa and C&D Technologies, as well as FIAMM and East Penn Manufacturing.

 

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Motive Power

 

We believe we have the largest market share for motive power products on a worldwide basis. Our principal competitor, on a global basis, is Exide Technologies. On a regionalized basis, East Penn Manufacturing and C&D Technologies compete with us in North America, Hoppecke competes with us in Europe, and JSB, Shinkobe, Yuasa and Hitachi compete with us in Asia.

 

Warranties

 

Warranties for our products vary by geography and product and are competitive with other suppliers of these types of products. Generally, our reserve power products’ warranties range from one- to twenty-years and our motive power products’ warranties range from one- to five-years. The warranty on our battery chargers typically ranges from one- to three-years.

 

The length of our warranties is sometimes extended to reflect varied regional characteristics and competitive influences. In some cases, we may extend the warranty period to include a pro rata period, which is typically based around the design life of the product and the application served. Our warranties generally cover defects in workmanship and materials and are limited to specific usage parameters.

 

Intellectual Property

 

We have numerous patents and patent licenses in the United States and other jurisdictions but do not consider any patent to be material to our business. From time to time, however we apply for patents on new inventions and designs, but we believe that the growth of our business will depend primarily upon the quality of our products and our relationships with our customers, rather than the extent of our patent protection.

 

Although other manufacturers may possess certain thin plate pure lead technology (“TPPL”), we believe we are the only manufacturer of products using TPPL technology in the markets we serve. Some aspects of this technology may be patented in the future. In any event, we believe that a significant capital investment would be required by any party desiring to produce products using TPPL technology for these markets.

 

We own or possess exclusive and non-exclusive licenses and other rights to use a number of trademarks in various jurisdictions. We have obtained registrations for many of these trademarks in the United States and other jurisdictions. Our various trademark registrations currently have a duration of approximately one to 10 years, varying by mark and jurisdiction of registration and may be renewable. We endeavor to keep all of our material registrations current. We believe that many such rights and licenses are important to our business by helping to develop strong brand-name recognition in the marketplace. Some of the significant (registered and unregistered) trademarks that we use include: Armasafe+, Chloride, Cobra, Cyclon, DataSafe, Deserthog, Energy Plus, Envirolink, ESB, Espace, Exide, Exide-Ironclad, GBC, Genesis, Genesis NP, Genesis Pure Lead, Hawker, HUP, Hybernator, Liberator, LifeGuard, LifePlus, Loadhog, Oasis, Odyssey, Oldham, Perfect, PowerGuard, PowerLease, Powerline, PowerPlus, PowerSafe, Smarthog, Superhog, Supersafe, Titan PowerTech, Varta, Waterless and Workhog.

 

See “Litigation—Exide Litigation” for information concerning currently pending litigation involving our continuing right to use the Exide trademark.

 

Seasonality

 

Our business generally does not experience significant monthly or quarterly fluctuations in net sales as a result of weather or other trends that can be directly linked to seasonality patterns. However, our second fiscal quarter normally experiences moderate reductions in net sales as compared to our first fiscal quarter for that year, due to summer manufacturing shutdowns of our customers and holidays primarily in the United States and Western Europe. In fiscal 2003, 2004 and 2005, the impact of this seasonal weakness was mitigated to a

 

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significant degree by strengthening currencies, primarily the euro, in Europe, where we conduct slightly more than half of our business. Our fourth fiscal quarter normally experiences the highest sales of any fiscal quarter within a given year. Many reserve power telecommunications customers tend to perform extensive service and engage in higher battery replacement and maintenance activities in the first calendar quarter of a year, which is our fourth fiscal quarter. In addition, many of our largest industrial customers are on a calendar fiscal year basis and many tend to purchase their durable goods more heavily in that quarter than any other within the calendar year.

 

Product and Process Development

 

Our product and process development efforts are focused on the creation and optimization of new battery products using existing technologies, which differentiate our stored energy solutions from our competition’s. We allocate our resources to the following key areas:

 

    the design and development of new products;

 

    optimizing and expanding our existing product offering;

 

    waste reduction;

 

    production efficiency and utilization;

 

    capacity expansion, without additional facilities; and

 

    quality attribute maximization.

 

Employees

 

At March 31, 2005, we had approximately 6,600 employees. Of these employees, approximately 3,250, almost all of whom work in our European facilities, were covered by collective bargaining agreements. The average term of these agreements is one to two years, with the longest term being three and one-half years. These agreements expire over the period from 2005 to 2007.

 

We consider our employee relations to be good. We have not experienced any significant labor unrest or disruption of production.

 

Environmental Matters

 

In the manufacture of our products throughout the world, we process, store, dispose of and otherwise use large amounts of hazardous materials, especially lead and acid. As a result, we are subject to extensive and changing environmental, health and safety laws and regulations governing, among other things: the generation, handling, storage, use, transportation and disposal of hazardous materials; remediation of polluted ground or water; emissions or discharges of hazardous materials into the ground, air or water; and the health and safety of our employees. Compliance with these laws and regulations results in ongoing costs. Failure to comply with these laws and regulations, or to obtain or comply with required environmental permits, could result in fines, criminal charges or other sanctions by regulators. From time to time we have had instances of alleged or actual noncompliance that have resulted in the imposition of fines, penalties and required corrective actions. Our ongoing compliance with environmental, health and safety laws, regulations and permits could require us to incur significant expenses, limit our ability to modify or expand our facilities or continue production and require us to install additional pollution control equipment and make other capital improvements. In addition, private parties, including current or former employees, could bring personal injury or other claims against us due to the presence of, or their exposure to, hazardous substances used, stored, transported or disposed of by us or contained in our products.

 

Certain environmental laws assess liability on owners or operators of real property for the cost of investigation, removal or remediation of hazardous substances at their current or former properties or at

 

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properties at which they have disposed of hazardous substances. These laws may also assess costs to repair damage to natural resources. We may be responsible for remediating damage to our properties that was caused by former owners. Soil and groundwater contamination has occurred at some of our current and former properties and may occur or be discovered at other properties in the future. We currently are investigating and monitoring soil and groundwater contamination at certain of our properties, and we may be required to conduct these operations at other properties in the future. In addition, we have been and in the future may be liable to contribute to the cleanup of locations owned or operated by other persons to which we or our predecessor companies have sent wastes for disposal, pursuant to federal and other environmental laws. Under these laws, the owner or operator of contaminated properties and companies that generated, disposed of or arranged for the disposal of wastes sent to a contaminated disposal facility can be held jointly and severally liable for the investigation and cleanup of such properties, regardless of fault.

 

Six of our facilities in the United States and Europe are certified to ISO 14001 standards. ISO 14001 is a globally recognized, voluntary program that focuses on the implementation, maintenance and continual improvement of an environmental management system and the improvement of environmental performance.

 

Quality Systems

 

We utilize a global strategy for quality management systems, policies and procedures, the basis of which is the ISO 9001:2000 standard, which is a worldwide recognized quality standard. We believe in the principles of this standard and reinforce this by requiring mandatory compliance for all manufacturing, sales and service locations that are registered to the ISO 9001 standard. This strategy enables us to provide effective products and services to meet our customers’ needs.

 

Available Information

 

We file annual, quarterly and current reports, proxy statements and other information with the Securities and Exchange Commission (the “SEC”). These filings are available to the public over the Internet at the SEC’s website at http://www.sec.gov. You may also read and copy any document we file at the SEC’s public reference room at 100 F Street, N.E., Room 1580, Washington, D.C. 20549. Please call the SEC at 1-800-SEC-0330 for further information on the public reference room.

 

Our principal Internet address is http://www.enersys.com. We make available free of charge on http://www.enersys.com our annual, quarterly and current reports, and amendments to those reports, as soon as reasonably practicable after we electronically file such material with, or furnish it to, the SEC.

 

Our Code of Business Conduct and Ethics is applicable to our principal executive officer, our principal financial officer and our controller. Our Code of Business Conduct and Ethics is available on the Investor Relations section of our website at http://www.enersys.com. Any amendment to, or waiver from, a provision of the Code of Business Conduct and Ethics that applies to one of the officers listed above will be disclosed on the Investor Relations section of our website at http://www.enersys.com. Our Corporate Governance Guidelines and the charters of our Audit, Compensation, and Nominating and Corporate Governance Committees are also available on the Investor Relations section of our website at http://www.enersys.com.

 

Risk Factors

 

The following risks and uncertainties, as well as others described in this Report on Form 10-K, could materially adversely affect our business, results of operations and financial condition:

 

We operate in an extremely competitive industry and are subject to continual pricing pressure.

 

We compete with a number of major international manufacturers and distributors, as well as a large number of smaller, regional competitors. Due to excess capacity in some sectors of our industry, consolidation among

 

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industrial battery purchasers and the financial difficulties being experienced by several of our competitors, we have been subjected to continual and significant pricing pressures. These pricing pressures have prevented us from fully passing through to customers increased costs. We anticipate heightened competitive pricing pressure as Chinese and other foreign producers, able to employ labor at significantly lower costs than producers in the U.S. and Western Europe, expand their export capacity and increase their marketing presence in our major U.S. and European markets. Several of our competitors have strong technical, marketing, sales, manufacturing, distribution and other resources, as well as significant name recognition, established positions in the market and long-standing relationships with original equipment manufacturers and other customers. In addition, certain of our competitors own lead smelting facilities which, during periods of lead cost increases or price volatility, may provide a competitive pricing advantage and reduce their exposure to volatile raw material costs. Our ability to maintain and improve our operating margins has depended, and continues to depend, on our ability to control and reduce our costs. We cannot assure you that we will be able to continue to reduce our operating expenses, to raise or maintain our prices or increase our unit volume, in order to maintain or improve our operating results.

 

Cyclical industry conditions have adversely affected and may continue to adversely affect our results of operations.

 

Our operating results are affected by the general cyclical pattern of the industries in which our major customer groups operate and the overall economic conditions in which we and our customers operate. For example, the significant capital expenditures made by the telecommunications industry during the period from fiscal 1999 through fiscal 2001, as numerous companies expanded their systems and installed standby backup battery power systems, drove demand for our reserve power products. As the telecommunications industry dramatically reduced the building of new systems in response to massive overcapacity, the demand for our reserve power products for this important application declined significantly. Both our reserve power and motive power segments are heavily dependent on the end-user markets they serve, such as telecommunications, UPS and electric industrial forklift trucks. A weak capital expenditure environment in these markets has had and can be expected to have a material adverse effect on our results of operations.

 

Our raw materials costs are volatile and expose us to significant movements in our product costs.

 

We employ significant amounts of lead, plastics, steel, copper and other materials in our manufacturing processes. We estimate that raw material costs account for approximately half of our cost of goods sold. Lead is our most significant raw material. The costs of these raw materials, particularly lead, are volatile and beyond our control.

 

Volatile raw material costs can significantly affect our operating results and make period-to-period comparisons extremely difficult. We cannot assure you that we will be able to hedge the costs of our raw material requirements at a reasonable level or pass on to our customers the increased costs of our raw materials.

 

Our operations expose us to the risk of material environmental, health and safety liabilities, costs, and litigation.

 

In the manufacture of our products throughout the world, we process, store, dispose of and otherwise use large amounts of hazardous materials, especially lead and acid. As a result, we are subject to extensive and changing environmental, health and safety laws and regulations governing, among other things: the generation, handling, storage, use, transportation and disposal of hazardous materials; remediation of polluted ground or water; emissions or discharges of hazardous materials into the ground, air or water; and the health and safety of our employees. Compliance with these laws and regulations results in ongoing costs. Failure to comply with these laws or regulations, or to obtain or comply with required environmental permits, could result in fines, criminal charges or other sanctions by regulators. From time to time we have had instances of alleged or actual noncompliance that have resulted in the imposition of fines, penalties and required corrective actions. Our ongoing compliance with environmental, health and safety laws, regulations and permits could require us to incur

 

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significant expenses, limit our ability to modify or expand our facilities or continue production and require us to install additional pollution control equipment and make other capital improvements. In addition, private parties, including current or former employees, could bring personal injury or other claims against us due to the presence of, or exposure to, hazardous substances used, stored or disposed of by us or contained in our products.

 

Certain environmental laws assess liability on owners or operators of real property for the cost of investigation, removal or remediation of hazardous substances at their current or former properties or at properties at which they have disposed of hazardous substances. These laws may also assess costs to repair damage to natural resources. We may be responsible for remediating damage to our properties that was caused by former owners. Soil and groundwater contamination has occurred at some of our current and former properties and may occur or be discovered at other properties in the future. We are currently investigating and monitoring soil and groundwater contamination at certain of our properties, and we may be required to conduct these operations at other properties in the future. In addition, we have been and in the future may be liable to contribute to the cleanup of locations owned or operated by other persons to which we or our predecessor companies have sent wastes for disposal, pursuant to federal and other environmental laws. Under these laws, the owner or operator of contaminated properties and companies that generated, disposed of or arranged for the disposal of wastes sent to a contaminated disposal facility can be held jointly and severally liable for the investigation and cleanup of such properties, regardless of fault.

 

We cannot assure you that we have been or at all times will be in compliance with environmental laws and regulations or that we will not be required to expend significant funds to comply with, or discharge liabilities arising under, environmental laws, regulations and permits, or that we will not be exposed to material environmental, health or safety litigation.

 

Recent legislation proposed by the European Union could affect us and the lead-acid battery industry.

 

Recent legislation proposed by the European Union may affect us and the lead acid battery industry. In November 2003, the European Commission issued a Directive that recommends the elimination of mercury in batteries and the reclamation of spent lead and cadmium batteries for recycling (a “closed-loop” life cycle). On April 20, 2004, the European Parliament approved legislation that would effectively ban lead and cadmium in batteries as well as mercury, with the exception of batteries for which no suitable alternatives exist. While we do not believe that such alternatives currently exist, a suitable substitute for lead acid batteries may be identified or developed. In response to the vote of the European Parliament, the European Commission stated it would not endorse a ban on lead or cadmium in batteries and affirmed its original proposal for closed-loop recycling regulations. The European Council, the main decision-making body of the European Union, re-examined the proposals from the European Parliament and, in December 2004, came to an agreement on a new draft Battery Directive. Under the latest proposals, there would be no ban for lead or cadmium in automotive and industrial batteries. The draft directive will be passed back to the European Parliament for further debate later in 2005. If the European Parliament were to re-introduce the lead and cadmium ban through an amendment to the legislation, then enactment and implementation of the directive by the Member States could have a material adverse effect on our business, results of operations and financial condition.

 

We are exposed to exchange rate risks, and our net income and financial condition may suffer due to currency translations.

 

We invoice foreign sales and service transactions in local currencies, using actual exchange rates during the period. We translate our non-U.S. assets and liabilities into U.S. dollars using current rates as of the balance sheet date. Because a significant portion of our revenues and expenses are denominated in foreign currencies, changes in exchange rates between the U.S. dollar and foreign currencies, primarily the euro and British pound, may adversely affect our revenue, cost of revenue and operating margins. For example, foreign currency depreciation against the U.S. dollar will reduce the value of our foreign revenues and operating earnings as well as reduce our net investment in foreign subsidiaries.

 

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Most of the risk of fluctuating foreign currencies is in our European operations, which comprised over half of our net sales during the last two fiscal years. The euro is the dominant currency in our European operations.

 

The translation impact from currency fluctuations on net sales and operating earnings in the Americas and Asia is minimal, as virtually all net sales and operating earnings are in dollars or are pegged to the dollar.

 

Foreign currency depreciation will make it more expensive for our non-U.S. subsidiaries to purchase certain of our raw material commodities that are priced globally in U.S. dollars. Significant movements in foreign exchange rates can have a material impact on our results of operations and financial condition. We do not engage in significant hedging of our foreign currency exposure and cannot assure you that we would be able to hedge our foreign currency exposures at a reasonable cost.

 

Our international operations may be adversely affected by actions taken by foreign governments or other forces or events over which we may have no control.

 

We currently have significant manufacturing and distribution facilities outside of the U.S., including in the United Kingdom, France, Germany, China, Mexico, Poland, Czech Republic, Spain, Italy and Canada. We may face political instability and economic uncertainty, cultural and religious differences and difficult labor relations in our foreign operations. We also may face barriers in the form of long-standing relationships between potential customers and their existing suppliers, national policies favoring domestic manufacturers and protective regulations including exchange controls, restrictions on foreign investment or the repatriation of profits or invested capital, changes in export or import restrictions and changes in the tax system or rate of taxation in countries where we do business. We cannot assure you that we will be able to successfully develop and expand our international operations and sales or that we will be able to overcome the significant obstacles and risks of our international operations.

 

Our failure to introduce new products and product enhancements and broad market acceptance of new technologies introduced by our competitors could adversely affect our business.

 

Many new energy storage technologies, other than lead-acid, have been introduced over the past several years. In addition, recent advances in fuel cell and flywheel technology have been introduced for use in selected applications that compete with the end uses for lead-acid industrial batteries. For many important and growing markets, such as aerospace and defense, lithium-based battery technologies have large and growing market shares and lead-acid technologies have decreasing market shares. Our ability to achieve significant and sustained penetration of key developing markets, including aerospace and defense, will depend upon our success in developing or acquiring these and other technologies, either independently, through joint ventures or through acquisitions. If we fail to develop or acquire, and manufacture and sell, products that satisfy our customers’ demands, or we fail to respond effectively to new product announcements by our competitors by quickly introducing competitive products, then market acceptance of our products could be reduced and our business could be adversely affected. We cannot assure you that our products will remain competitive with products based on technologies other than lead-acid.

 

We may not be able adequately to protect our proprietary intellectual property and technology.

 

We rely on a combination of copyright, trademark, patent and trade secret laws, non-disclosure agreements and other confidentiality procedures and contractual provisions to establish, protect and maintain our proprietary intellectual property and technology and other confidential information. Certain of these technologies, especially in thin plate pure lead—TPPL—technology, are important to our business and are not protected by patents. Despite our efforts to protect our proprietary intellectual property and technology and other confidential information, unauthorized parties may attempt to copy or otherwise obtain and use our intellectual property and proprietary technologies.

 

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We may lose our right to use the Exide trademark.

 

Exide Technologies, during the course of its Chapter 11 proceedings, has sought to reject certain agreements related to the 1991 sale of Exide Technologies’ industrial battery business to Yuasa, including the exclusive, perpetual, worldwide and transferable license to use the Exide name on industrial batteries that we acquired in the Yuasa purchase. If the court were to find in favor of Exide Technologies, our license to use the Exide name could be terminated.

 

The Exide trade name is one of our better-known brands. We introduced testimony in the court proceedings from an expert witness who estimated that we would suffer damages of approximately $60 million over a seven-year period from price erosion, profit on lost sales and incremental rebranding expense in the event that the license were terminated. This expert’s assessment of our damages assumed, contrary to our current belief, that the court would not delay the effective date of the termination.

 

As with any litigation, the outcome of this proceeding is uncertain. We cannot assure you that we will retain the right to use the Exide brand, even for a brief period of time, upon the resolution of this dispute by the court.

 

Relocation of our customers’ operations could adversely affect our business.

 

The trend by a number of our North American and Western European customers to move manufacturing operations and expand their businesses into Asia and other low labor-cost markets may have an adverse impact on our business. As our customers in traditional manufacturing-based industries seek to move their manufacturing operations to lower-cost territories, there is a risk that these customers will source their energy storage products from competitors located in those territories and will cease or reduce the purchase of products from our manufacturing plants. We cannot assure you that we will be able to compete effectively with manufacturing operations of energy storage products in those territories, whether by establishing or expanding our manufacturing operations in those lower-cost territories or acquiring existing manufacturers.

 

We may fail to implement our cost reduction initiatives successfully and improve our profitability.

 

We must continue to implement cost reduction initiatives to achieve additional cost savings in future periods. We cannot assure you that we will be able to achieve all of the cost savings that we expect to realize from current or future initiatives. In particular, we may be unable to implement one or more of our initiatives successfully or we may experience unexpected cost increases that offset the savings that we achieve. Given the continued competitive pricing pressures experienced in our industry, our failure to realize cost savings would adversely affect our results of operations.

 

Quality problems with our products could harm our reputation and erode our competitive position.

 

The success of our business will depend upon the quality of our products and our relationships with customers. In the event that our products fail to meet our customers’ standards, our reputation could be harmed, which would adversely affect our marketing and sales efforts. We cannot assure you that our customers will not experience quality problems with our products.

 

We offer our products under a variety of brand names, the protection of which is important to our reputation for quality in the consumer marketplace.

 

We rely upon a combination of trademark, licensing and contractual covenants to establish and protect the brand names of our products. We have registered many of our trademarks in the U.S. Patent and Trademark Office and in other countries. In many market segments, our reputation is closely related to our brand names. Monitoring unauthorized use of our brand names is difficult, and we cannot be certain that the steps we have taken will prevent their unauthorized use, particularly in foreign countries where the laws may not protect our proprietary rights as fully as in the U.S. We cannot assure you that our brand names will not be misappropriated or utilized without our consent or that such actions will not have a material adverse effect on our reputation and on our results of operations.

 

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We may fail to implement our plans to make acquisitions.

 

As part of our business strategy, we have grown, and plan to continue growing, by acquiring other product lines, technologies or facilities that complement or expand our existing business. We may be unable to implement this part of our business strategy and may not be able to make acquisitions to continue our growth. There is significant competition for acquisition targets in the industrial battery industry. We may not be able to identify suitable acquisition candidates or negotiate attractive terms. In addition, we may have difficulty obtaining the financing necessary to complete transactions we pursue. In that regard, our credit facilities restrict the amount of additional indebtedness that we may incur to finance acquisitions and place other restrictions on our ability to make acquisitions. Our failure to execute our acquisition strategy could have a material adverse effect on our business. The amounts we may pay for acquisitions are subject to limits on individual transactions and aggregate limits over the term of the credit facilities—until 2011 under the senior secured credit facility. Our individual transaction limits are $25.0 million cash and $75.0 million total (cash and company stock), and our aggregate limits are $100.0 million cash and $200.0 million total. Our ability to incur additional indebtedness also is restricted such that any significant acquisitions that could not be financed through cash generated from operations would need to be financed through issuance of additional company common stock. Exceeding any of these limitations would require the consent of our lenders. We cannot assure you that our acquisition strategy will be successful.

 

Any acquisitions that we complete may dilute your ownership interest in EnerSys, may have adverse effects on our financial condition and results of operations and may cause unanticipated liabilities.

 

Future acquisitions may involve the issuance of our equity securities as payment, in part or in full, for the businesses or assets acquired. Any future issuances of equity securities would dilute your ownership interests. In addition, future acquisitions might not increase, and may even decrease, our earnings or earnings per share and the benefits derived by us from an acquisition might not outweigh or might not exceed the dilutive effect of the acquisition. We also may incur additional debt or suffer adverse tax and accounting consequences in connection with any future acquisitions.

 

Implementation of a new enterprise resource planning system could adversely affect our operations.

 

We are considering the implementation of a new enterprise resource planning (ERP) system in certain of our locations over the next five years to integrate the separate systems that we currently employ. An ERP system automates various business tasks including accounting, distribution and sales. Successful implementation of this system will be critical to our cost reduction initiatives and to our ability to comply with the financial reporting and internal audit compliance obligations of a public company. Integration and conversion of information from the systems to be replaced by this new system will significantly affect many aspects of our business, including our accounting, operations, purchasing, sales, marketing, and administrative functions, and could disrupt our business, distract management and increase our costs. If we were to experience difficulties or delays in the implementation of this new system, then our ability to provide products to our customers on a timely basis could be adversely affected, which would harm our operating results and relationships with our customers. Additionally, any integration difficulties or delays could adversely affect the processing and reporting of our accounting and financial results. There can be no assurance that we would be able to correct any such difficulties or problems on a timely basis. Furthermore, there can be no assurance that, once successfully implemented, the new system will provide the intended benefits or that it will be adequate to support our operational needs.

 

The failure of critical computer systems could seriously affect our sales and operations.

 

We operate a number of critical computer systems throughout our business that can fail for a variety of reasons. If such a failure were to occur, then we may not be able to sufficiently recover from the failure in time to avoid the loss of data or adversely impact certain of our operations that are dependent on such system. This could result in lost sales and the inefficient operation of our facilities for the duration of such a failure.

 

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Our substantial indebtedness could adversely affect our financial condition.

 

As of March 31, 2005, we had $375.5 million of total consolidated debt. This level of debt could:

 

    increase our vulnerability to adverse general economic and industry conditions, including interest rate fluctuations, because a significant portion of our borrowings bear and will continue to bear interest at floating rates;

 

    require us to dedicate a substantial portion of our cash flow from operations to debt service payments, which would reduce the availability of our cash to fund working capital, capital expenditures or other general corporate purposes, including acquisitions;

 

    limit our flexibility in planning for, or reacting to, changes in our business and industry;

 

    restrict our ability to introduce new products or new technologies or exploit business opportunities;

 

    place us at a disadvantage compared with competitors that have proportionately less debt;

 

    limit our ability to borrow additional funds in the future, if we need them, due to financial and restrictive covenants in our debt agreements; and

 

    have a material adverse effect on us if we fail to comply with the financial and restrictive covenants in our debt agreements.

 

This list of factors that may affect future performance is illustrative, but by no means exhaustive. Accordingly, all forward-looking statements should be evaluated with the understanding of their inherent uncertainty.

 

ITEM 2. PROPERTIES

 

Set forth below is certain information, as of June 1, 2005, with respect to our principal properties.

 

Location


  

Function/Products Produced(1)


  

Size

(sq. feet utilized)


   Owned/Leased

North America:

              

Reading, PA

   Corporate Offices    109,000    Owned

Hays, KS

   Reserve Power Batteries    351,000    Owned

Warrensburg, MO

   Reserve Power Batteries    341,000    Owned

Richmond, KY

   Motive and Reserve Power Batteries    277,000    Owned

Tijuana, Mexico

   Reserve Power Batteries    156,000    Owned

Ooltewah, TN

   Motive Power Batteries    90,000    Owned

Monterrey, Mexico

   Reserve and Motive Power Batteries    80,000    Owned

Cleveland, OH

   Motive Power Chargers    66,000    Owned

Saddlebrook, NJ

   Distribution Center, Motive and Reserve Power Batteries    58,500    Leased

Sumter, SC

   Metal fabrication, Motive and Reserve Power    52,000    Owned

Brampton, Canada

   Distribution Center, Motive and Reserve Power Batteries    37,000    Leased

Santa Fe Springs, CA

   Distribution Center, Motive and Reserve Power Batteries    35,000    Leased

 

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Europe:

Location


  

Function/Products Produced(1)


  

Size

(sq. feet utilized)


     Owned/Leased

Arras, France

   Reserve and Motive Power Batteries    484,000      Owned

Manchester, England

   Reserve Power Batteries    284,000      Owned

Hagen, Germany

   Reserve and Motive Power Batteries    185,000      Owned/Leased

Newport, Wales

   Reserve Power Batteries    233,000      Owned

Montecchio, Italy (2)

   Motive Power Batteries    207,000      Leased

Bielsko-Biala, Poland

   Motive Power Batteries    172,000      Leased

Crumlin, Wales (2)

   Motive Power Batteries    123,000      Leased

Herstal, Belgium

  

Distribution Center, Motive and Reserve Power Batteries

   56,000      Leased

Zamudio, Spain

  

Assembly and distribution, Reserve and Motive Power Batteries

   55,000      Owned

Villanova, Italy

  

Assembly and distribution, Reserve and Motive Power Batteries

   50,000      Leased

Brussels, Belgium

   Distribution Center, Motive Power Batteries    45,000      Leased

Brebieres, France

   Motive Power Chargers    41,000      Leased

Hostimice, Czech Republic

  

Metal fabrication, Motive and Reserve Power Batteries

   29,000      Leased

 

Asia:

Shenzhen, China

   Reserve Power Batteries    176,000    Owned    

Jiangsu, China

   Reserve and Motive Power Batteries    130,000    Owned    

Wacol, Australia

  

Assembly and distribution, Motive Power Batteries

   13,000    Leased    

(1) The primary function of listed facilities is manufacturing industrial batteries, unless otherwise noted.
(2) Properties in connection with June 1, 2005 acquisition of FIAMM.

 

ITEM 3. LEGAL PROCEEDINGS

 

Exide Litigation

 

When we acquired Yuasa’s North and South American industrial battery business in 2000, we acquired the worldwide right to use the Exide trademark on industrial batteries. Yuasa had acquired an exclusive, perpetual, worldwide and transferable license to use the Exide name on industrial batteries in 1991 when it bought Exide Technologies’ industrial battery business.

 

On April 15, 2002, Exide Technologies filed for protection under Chapter 11 of the U.S. Bankruptcy Code in the United States Bankruptcy Court for the District of Delaware. During the course of its Chapter 11 proceedings, Exide Technologies sought to reject certain agreements related to the 1991 sale of Exide Technologies’ industrial battery business to Yuasa, including the trademark license referred to above. We opposed Exide Technologies’ attempt to reject these agreements. If the court were to find in favor of Exide Technologies, our license to use the Exide name could be terminated. If the license were so terminated, we believe that the court might delay the effective date of the termination for some reasonable period.

 

We believe that we should prevail but, as with any litigation, the outcome is uncertain. If we do not ultimately prevail, we believe that, if the court were to provide us with a reasonable time period to continue to use the name while we rebrand our products in order to mitigate potential price erosion and sales loss, the termination of the license should not have a material adverse effect on our financial condition or operating results.

 

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Other Litigation

 

From time to time, we are involved in litigation incidental to the conduct of our business. We do not expect that any of this litigation, individually or in the aggregate, will have a material adverse effect on our financial condition, results of operations or cash flow.

 

ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

 

No matters were submitted to the vote of stockholders through the solicitation of proxies or otherwise during the quarter ended March 31, 2005.

 

PART II

 

ITEM 5. MARKET FOR REGISTRANT’S COMMON EQUITY, RELATED STOCKHOLDER MATTERS AND ISSUER REPURCHASES OF EQUITY SECURITIES

 

Market Information

 

The Company’s common stock has been listed on the New York Stock Exchange under the symbol “ENS” since it began trading on July 30, 2004. Prior to that time, there had been no public market for our common stock. The following table sets forth, on a per share basis for the periods presented, the range of high, low and closing prices of the Company’s common stock.

 

Quarter Ended


   High Price

   Low Price

   Closing Price

July 4, 2004

   N/A    N/A    N/A

October 3, 2004

   $14.41    $11.45    $13.30

January 2, 2005

   $15.54    $12.30    $15.25

March 31, 2005

   $15.48    $12.01    $13.10

 

Holders of Record

 

As of June 1, 2005, there were approximately 70 record holders of common stock of the Company. Because many of such shares are held by brokers and other institutions on behalf of stockholders, the Company is unable to estimate the total number of stockholders represented by these record holders.

 

Dividends

 

We never have paid or declared any cash dividends on our common stock and are restricted from doing so by our credit agreement. We currently intend to retain any earnings for future growth and, therefore, do not expect to pay any cash dividends in the foreseeable future.

 

Recent Sales of Unregistered Securities

 

During the fiscal year ended March 31, 2005, we did not issue any unregistered securities.

 

Use of Proceeds from Registered Securities

 

As noted above, in August 2004, EnerSys completed an initial public offering (the “IPO”) and issued 12,500,000 shares of our common stock at a value of $12.50 per share. The Company’s Registration Statements (SEC File No. 333-115553) for its IPO was declared effective by the Securities and Exchange Commission on July 26, 2004. The Company’s common stock commenced trading on the New York Stock Exchange on July 30, 2004, under the trading symbol “ENS.” At the completion of the offering, we had 45,945,559 shares of common stock outstanding, which included 11,014,421 shares that were outstanding prior to the IPO, 22,431,138 shares of common stock converted from preferred shares, and 12,500,000 new shares issued in the IPO. The net proceeds from the offering were approximately $139.2 million. The net proceeds and $1.7 million of other corporate funds were used to prepay the entire principal and accrued interest and prepayment penalty on our senior secured second lien term loan ($123.0 million) and to prepay a portion ($17.9 million) of our $380 million senior secured term loan B.

 

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ITEM 6. SELECTED FINANCIAL DATA

 

The following tables set forth certain selected consolidated financial and operating data. We were incorporated in October 2000 for the purpose of acquiring the Yuasa, Inc. industrial battery business from Yuasa Corporation (Japan) and did not have any operations prior to October 1, 2000. Selected consolidated financial data for the periods prior to October 1, 2000, are derived from the consolidated financial statements of Yuasa, Inc., which we refer to as the Predecessor Company. The summary consolidated financial data presented below for the four-year period ended March 31, 2005, and the balance sheet data at March 31, 2002, 2003, 2004 and 2005, have been derived from our consolidated financial statements which have been audited by Ernst & Young LLP, our independent registered public accounting firm. The summary consolidated financial data presented below as of and for the six months ended March 31, 2001 have been derived from audited financial statements. The summary consolidated financial data presented below as of and for the six months ended September 30, 2000, have been derived from unaudited financial statements. This information should be read in conjunction with the consolidated financial statements and the related notes thereto, and Management’s Discussion and Analysis of Results of Operations and Financial Condition, each included elsewhere, herein.

 

   

Six Months

Ended

September 30,


 

Six Months

Ended

March 31,


  Fiscal Year Ended March 31,

 
    2000

  2001

  2002

    2003

    2004

    2005

 
    (Predecessor
Company)


  (EnerSys)

 
    (in thousands, except share and per share amounts)  

Consolidated Statement of Operations:(1)

                                           

Net sales

  $      228,295   $      233,051   $ 339,340     $ 859,643     $ 969,079     $ 1,083,862  

Cost of goods sold

    175,457     173,146     271,596       653,998       722,825       828,447  
   

 

 


 


 


 


Gross profit

    52,838     59,905     67,744       205,645       246,254       255,415  

Operating expenses (2)

    34,548     33,168     53,514       150,691       171,294       179,015  

Special charges relating to restructuring, bonuses and uncompleted acquisitions

    —       —       63,345       —         21,147       —    
   

 

 


 


 


 


Operating earnings (loss)

    18,290     26,737     (49,115 )     54,954       53,813       76,400  

Interest expense

    5,633     7,667     13,294       20,511       20,343       23,275  

Special charges relating to a settlement agreement, write-off of deferred financing costs and a prepayment penalty

    —       —       —         —         30,974       6,022  

Other expense (income), net

    368     264     1,744       (764 )     (5,297 )     (2,639 )
   

 

 


 


 


 


Earnings (loss) before income taxes

    12,289     18,806     (64,153 )     35,207       7,793       49,742  

Income tax expense (benefit)

    4,967     8,351     (22,171 )     12,355       2,957       17,359  
   

 

 


 


 


 


Net earnings (loss)

  $ 7,322   $ 10,455   $ (41,982 )   $ 22,852     $ 4,836     $ 32,383  

Series A convertible preferred stock dividends

    —       —       13       24,057       24,689       8,155  
   

 

 


 


 


 


Net (loss) earnings available to common stockholders

  $ 7,322   $ 10,455   $ (41,995 )   $ (1,205 )   $ (19,853 )   $ 24,228  
   

 

 


 


 


 


Net earnings (loss) per share

                                           

Basic

              $ (3.81 )   $ (0.11 )   $ (1.80 )   $ 0.67  

Diluted

                (3.81 )     (0.11 )     (1.80 )     0.65  

Weighted average shares outstanding

                                           

Basic

                11,014,421       11,014,421       11,014,421       36,416,358  

Diluted

                11,014,421       11,014,421       11,014,421       37,046,697  

 

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    Six Months
Ended
September 30,


 

Six Months

Ended
March 31,


    Fiscal Year Ended March 31,

 
    2000

  2001

    2002

    2003

    2004

    2005

 
    (Predecessor
Company)


  (EnerSys)

 
    (in thousands)  

Consolidated cash flow data: (3)

                                             

Net cash provided by operating activities

    N/A   $ 30,269     $ 21,068     $ 55,438     $ 39,192     $ 29,353  

Net cash used in investing activities

    N/A     (15,965 )     (335,951 )     (12,923 )     (26,981 )     (28,991 )

Net cash (used in) provided by financing activities

    N/A     (7,303 )     314,795       (8,209 )     (39,989 )     3,213  

Other Operating Data:(1)

                                             

Capital expenditures

  $ 10,317   $ 16,049     $ 12,944     $ 23,623     $ 28,580     $ 31,828  

EBITDA(4)

    25,596     35,715       (39,563 )     91,651       65,175       113,170  

Special charges related to restructuring, bonuses, uncompleted acquisitions, a settlement agreement, write-off of deferred finance costs and a prepayment penalty(5)

    —       —         63,345       —         52,121       6,022  

 

     As of March 31,

     2000

   2001

   2002

   2003

   2004

   2005

     (Predecessor
Company)


   (EnerSys)

     (In thousands)

Balance Sheet Data:

                                         

Cash and cash equivalents

   $ 199    $ 9,135    $ 9,075    $ 44,296    $ 17,207    $ 21,341

Working capital

     17,081      52,776      104,418      135,356      135,320      182,177

Total assets

     244,808      445,002      978,889      1,075,808      1,153,943      1,194,761

Total debt

     99,788      152,003      253,394      252,162      511,303      375,457

Preferred stock

     —        —        7      7      7      —  

Total stockholders’ equity

   $ 69,427    $ 172,362    $ 414,847    $ 465,747    $ 239,302    $ 437,650

(1) Includes the results of operations of ESG for the full years for fiscal 2003, fiscal 2004 and fiscal 2005, but only for nine days in fiscal 2002.
(2) If SFAS No. 142, “Goodwill and Other Intangible Assets,” had been adopted on April 1, 2000, the absence of goodwill amortization would have increased the net earnings for the six months ended September 30, 2000, and six months ended March 31, 2001, by approximately $780 and $2,365, respectively.
(3) Information not available for the first six months of 2001.
(4) EBITDA is defined as earnings before interest expense, income tax expense, depreciation and amortization. EBITDA is not a measure of financial performance under accounting principles generally accepted in the United States and should not be considered an alternative to net income or any other measure of performance under accounting principles generally accepted in the United States as a measure of performance or to cash flows from operating, investing or financing activities as an indicator of cash flows or as a measure of liquidity. EBITDA has its limitations as an analytical tool, and you should not consider it in isolation or as a substitute for analysis of our results as reported under generally accepted accounting principles. Some of these limitations are:

 

    it does not reflect our cash expenditures for capital expenditures or contractual commitments;

 

    it does not reflect the impact of changes in effective tax rates or the use of net operating losses;

 

    although depreciation and amortization are non-cash charges, the assets being depreciated or amortized often will have to be replaced and EBITDA does not reflect the cash requirements for such replacements;

 

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    it does not reflect changes in, or cash requirements for, our working capital requirements; and

 

    it does not reflect the cash necessary to make payments of interest or principal on our indebtedness.

 

     Because of these limitations, EBITDA should not be considered as a measure of discretionary cash available to us to invest in the growth of our business. We compensate for these limitations by relying on our GAAP results as well as on our EBITDA and by carefully budgeting our projected cash requirements for debt service, capital expenditures, working capital and taxes. Our calculation of EBITDA may be different from the calculations used by other companies, and therefore comparability may be limited. Certain financial covenants in our senior secured credit facility and our senior second lien credit facility are based on EBITDA, subject to adjustments, and therefore EBITDA for purposes of these financial covenants is calculated differently from EBITDA as described above. Depreciation and amortization in the table excludes amortization of deferred financing costs, which is included in interest expense.

 

The following table provides a reconciliation of EBITDA to net earnings (loss):

 

     Fiscal Year Ended March 31,

     2002

    2003

   2004

   2005

EBITDA

   $ (39,563 )   $ 91,651    $ 65,175    $ 113,170

Depreciation and amortization

     11,296       35,933      37,039      40,153

Interest expense

     13,294       20,511      20,343      23,275

Income tax (benefit) expense

     (22,171 )     12,355      2,957      17,359
    


 

  

  

Net (loss) earnings

   $ (41,982 )   $ 22,852    $ 4,836    $ 32,383
    


 

  

  

 

We have included EBITDA because management uses it as a key measure of our performance. Management also uses EBITDA to analyze our performance against our key public-company competitors, recognizing that the different ways in which different companies calculate EBITDA limits its usefulness as a measure of comparability.

(5) Special charges are discussed in detail in the notes to our consolidated financial statements and in “Management’s Discussion and Analysis of Financial Condition and Results of Operations.” The fiscal 2002 charges were primarily for the closures of a plant and certain other locations in the U.S. and our South American operations. The charges in fiscal 2004 related primarily to a settlement with Invensys, the recapitalization in March 2004 and costs of uncompleted acquisition attempts. The charges in fiscal 2005 primarily relate to the write-off of a portion of unamortized deferred financing costs and a prepayment penalty on the repayment of our senior secured lien term loan in connection with the IPO.

 

ITEM 7. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

The following discussion and analysis of our results of operations and financial condition for the fiscal years ended March 31, 2003, 2004, and 2005, should be read in conjunction with Selected Consolidated Financial Data and our audited consolidated financial statements and the notes to those statements. Our discussion contains forward-looking statements based upon current expectations that involve risks and uncertainties, such as our plans, objectives, opinions, expectations, anticipations and intentions and beliefs. Actual results and the timing of events could differ materially from those anticipated in those forward-looking statements as a result of a number of factors. See Special Note About Forward-Looking Statements and Business sections elsewhere in this Report on Form 10-K. In the following discussion and analysis of results of operations and financial condition, certain financial measures may be considered “non-GAAP financial measures” under Securities and Exchange Commission rules. These rules require supplemental explanation and reconciliation, which is provided in this Report on Form 10-K. EnerSys’ management uses non-GAAP measures in their analysis of the Company’s performance. These measures, as used by EnerSys, adjust net earnings determined in accordance with GAAP to reflect changes in financial results associated with our IPO, and the elimination of

 

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special charges recorded during the periods presented. Management believes presentations of financial measures reflecting these adjustments provide useful supplemental information in evaluating the operating results of our business. These disclosures should not be viewed as a substitute for net earnings determined in accordance with GAAP, nor are they necessarily comparable to non-GAAP performance measures that may be presented by other companies.

 

Overview

 

We are the world’s largest manufacturer, marketer and distributor of lead-acid industrial batteries. We also manufacture, market and distribute related products such as chargers, power equipment and battery accessories, and we provide related after-market and customer-support services for lead-acid industrial batteries. We market and sell our products globally in more than 100 countries to over 10,000 customers through a network of distributors, independent representatives and an internal sales force.

 

We have two business segments: reserve power and motive power. Net sales classifications by segment are as follows:

 

    Reserve power batteries are used to provide backup power for the continuous operation of critical telecommunications and UPS during power disruptions.

 

    Motive power batteries are used to power mobile manufacturing, warehousing and other ground handling equipment, primarily electric industrial forklift trucks.

 

We evaluate business segment performance based primarily upon operating earnings, exclusive of special charges. All corporate and centrally incurred regional costs are allocated to the business segments based principally on net sales. We evaluate business segment cash flow and financial position performance based primarily upon capital expenditures and primary working capital levels. Primary working capital for this purpose is trade accounts receivable, plus inventories, minus trade accounts payable and the resulting net amount is divided by the trailing three month net sales (annualized) for the respective business segment or reporting location, to derive a primary working capital percentage ratio. Although we monitor the three elements of primary working capital (receivables, inventory and payables), our primary focus is on the total amount. Primary working capital was $282.4 million (yielding a primary working capital percentage ratio of 24.7%) at March 31, 2005, and $250.3 million (yielding a primary working capital percentage ratio of 22.7%) at March 31, 2004. The increase in the ratio during fiscal 2005 was primarily due to slower collections of receivables in Europe, a higher portion of our sales in regions with longer payment terms and higher levels of inventory to support shifts in the production locations of certain products. While these areas remain a focus for improvement, competitive factors, particularly with extended customer payment terms, will place increasing pressure on our primary working capital. We closely manage our level of working capital due to the significant impact it has on cash flow and, as a result, our level of debt. Lastly, on a consolidated basis, we review short- and long-term debt levels, on a daily basis, with corresponding leverage ratios monitored, primarily using debt to EBITDA ratios, excluding special charges. EBITDA is earnings before interest, income taxes, depreciation and amortization. Special charges are expenses not normally incurred in the day-to-day operations of our business and, in our opinion, are not indicative of our core operating performance. Examples include charges incurred in fiscal 2002 to restructure the predecessor company operations, charges incurred in fiscal 2004 associated with the costs of uncompleted acquisition attempts, an omnibus settlement with Invensys and costs in connection with a recapitalization transaction, and charges incurred in fiscal 2005 associated with the write-off of unamortized deferred finance costs and a prepayment penalty on the repayment of our senior secured lien term loan in connection with our IPO.

 

We operate and manage our business in three primary geographic regions of the world—the Americas, Europe and Asia. Our business is highly decentralized with manufacturing locations throughout the world. Over half of our net sales for fiscal 2004 and fiscal 2005 were generated outside of North America. Approximately half

 

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of our manufacturing and distribution facilities are located outside of the U.S. Our international operations may be adversely affected by actions taken by foreign governments or other forces or events over which we may have no control. Our management structure and financial reporting systems, and associated internal controls and procedures, are all consistent with our two business segments and three geographic regions in which we operate. We report on a March 31 fiscal year.

 

Our financial results are largely driven by the following factors:

 

    general cyclical patterns of the industries in which our customers operate;

 

    changes in our market share in the business segments and regions where we operate;

 

    changes in our selling prices and, in periods when our product costs increase, our ability to raise our selling prices to pass such cost increases through to our customers;

 

    the extent to which we are able to efficiently utilize our global manufacturing facilities and optimize their capacity;

 

    the extent to which we can control our fixed and variable costs, including those for our raw materials, manufacturing and distribution, operating activities and interest; and

 

    changes in our short- and long-term debt levels and changes in the floating interest rates under our credit facilities.

 

Starting in fiscal 2002, the telecommunications industry dramatically reduced building new systems in response to massive overcapacity. Additionally, in fiscal 2002 and fiscal 2003 the global economy was weak. These conditions combined to produce excess capacity in some sectors of our industry, driving consolidation among industrial battery purchasers. Several of our competitors experienced financial difficulties. As a result, we have been subjected to continual and significant pricing pressures over the past several years. We anticipate heightened competitive pricing pressure as Chinese and other foreign producers, able to employ labor at significantly lower costs than producers in the U.S. and Western Europe, expand their export capacity and increase their marketing presence in our major U.S. and European markets. Our ability to maintain and improve our operating margins has depended, and continues to depend, on our ability to control our costs and maintain our pricing. As a result, our business strategy has been highly focused on increasing our market share, tightly controlling capital expenditures and cash and reducing our costs.

 

Our Corporate History

 

There have been several key stages in the development of our business, which explain to a significant degree our results of operations over the past four years.

 

We were formed in late 2000 by Morgan Stanley Capital Partners and the management of Yuasa, Inc. to acquire the industrial battery business of Yuasa Corporation (Japan) in North and South America. Our reported results for the period prior to the acquisition of this business reflect the operations of the predecessor company to the business we acquired.

 

In addition, our results of operations for the past three fiscal years have been significantly affected by our acquisition of ESG on March 22, 2002. This acquisition more than doubled our size. Our results of operations for fiscal 2003, 2004 and 2005 include ESG for the full fiscal year.

 

Our successful integration of ESG provided global scale in both the reserve and motive power markets. The ESG acquisition also provided us with a further opportunity to reduce costs and improve operating efficiency that, among other initiatives, led to closing underutilized manufacturing plants, distribution facilities, sales offices and eliminating other redundant costs, including staff.

 

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In August 2004, EnerSys completed an initial public offering (the “IPO”) and issued 12,500,000 shares of our common stock at a value of $12.50 per share. The Company’s Registration Statement (SEC File No. 333-115553) for its IPO was declared effective by the Securities and Exchange Commission on July 26, 2004. The Company’s common stock commenced trading on the New York Stock Exchange on July 30, 2004, under the trading symbol “ENS.” At the completion of the offering, we had 45,945,559 shares of common stock outstanding, which included 11,014,421 shares that were outstanding prior to the IPO, 22,431,138 shares of common stock converted from preferred shares, and 12,500,000 new shares issued in the IPO. The net proceeds from the offering were approximately $139.2 million. The net proceeds and $1.7 million of other corporate funds were used to prepay the entire principal and accrued interest and prepayment penalty on our senior second lien term loan ($123.0 million) and to prepay a portion ($17.9 million) of our $380.0 million senior secured term loan B.

 

In August 2004, in order to take advantage of the Company’s lower leverage and lower market borrowing costs, we amended our Credit Agreement and reduced our borrowing rates on the senior secured term loan B by 0.50%. The existing term loans ($361.1 million plus accrued interest) were paid off and simultaneously new term loans of $365.0 million were borrowed.

 

Our historical consolidated financial statements for fiscal 2003 and 2004 show our result of operations as a private company. In fiscal 2005, incremental costs of complying with our new public company reporting obligations was approximately $3 million. We estimate costs for public company compliance to be approximately $7 million in fiscal year 2006. The significant increase in fiscal 2006 is due to the high expense in the year for compliance as well as the fact that certain other costs will be incurred for the full year in fiscal 2006 compared with only part of fiscal 2005.

 

Critical Accounting Policies and Estimates

 

The Company’s significant accounting policies are described in the notes to the consolidated financial statements included in this Annual Report. As described in such notes, the Company has a revenue recognition policy that dictates that sales are recognized in the period in which the earnings process is complete pursuant to the terms of our contractual relationships with our clients.

 

In preparing our financial statements, management is required to make estimates and assumptions that, among other things, affect the reported amounts of assets, liabilities, sales and expense. These estimates and assumptions are most significant where they involve levels of subjectivity and judgment necessary to account for highly uncertain matters or matters susceptible to change, and where they can have a material impact on our financial condition and operating performance. We discuss below the more significant estimates and related assumptions used in the preparation of our consolidated financial statements. If actual results were to differ materially from the estimates made, the reported results could be materially affected.

 

Asset Impairment Determinations

 

As a result of the adoption of Statement of Financial Accounting Standards No. 142, “Goodwill and Other Intangible Assets,” goodwill is no longer amortized. The Company tests for the impairment of its goodwill and trade names at least annually and whenever events or circumstances occur indicating that a possible impairment has been incurred. The Company utilizes financial projections of its reporting segments, certain cash flow measures, as well as its market capitalization in its determination of the fair value of these assets.

 

With respect to our other long-lived assets other than goodwill and indefinite lived intangible assets, we are required to test for impairment whenever events or circumstances indicate that the carrying value of an asset may not be recoverable. We apply Statement of Financial Accounting Standards No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets,” in order to determine whether or not an asset was impaired. This standard requires an impairment analysis when indicators of impairment are present. If such indicators are present, the standard indicates that if the sum of the future expected cash flows from the asset, undiscounted and without interest charges, is less than the carrying value, an asset impairment must be recognized in the financial statements. The amount of the impairment is the difference between the fair value of the asset and the carrying value of the asset.

 

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In making future cash flow analyses of goodwill and other long-lived assets, the Company makes assumptions relating to the following:

 

    The intended use of assets and the expected future cash flows resulting directly from such use;

 

    Industry specific economic conditions;

 

    Competitor activities and regulatory initiatives; and

 

    Client and customer preferences and patterns.

 

We believe that an accounting estimate relating to asset impairment is a critical accounting estimate because the assumptions underlying future cash flow estimates are subject to change from time to time and the recognition of an impairment could have a significant impact on our income statement.

 

Litigation and Claims

 

The Company is a party to various legal actions and investigations including, among others, employment matters, compliance with government regulations, federal and state employment laws, including wage and hour laws, contractual disputes and other matters, including matters arising in the ordinary course of business. These claims may be brought by, among others, the government, clients, customers and employees. Management considers the measurement of litigation reserves as a critical accounting estimate because of the significant uncertainty in some cases relating to the outcome of potential claims or litigation and the difficulty of predicting the likelihood and range of potential liability involved, coupled with the material impact on our results of operations that could result from litigation or other claims. In determining legal reserves, management considers, among other issues:

 

    Interpretation of contractual rights and obligations;

 

    The status of government regulatory initiatives, interpretations and investigations;

 

    The status of settlement negotiations;

 

    Prior experience with similar types of claims;

 

    Whether there is available insurance; and

 

    Advice of counsel.

 

Environmental Loss Contingencies

 

Accruals for environmental loss contingencies (i.e., environmental reserves) are recorded when it is probable that a liability has been incurred and the amount can reasonably be estimated. Management views the measurement of environmental reserves as a critical accounting estimate because of the considerable uncertainty surrounding estimation, including the need to forecast well into the future. We are involved in legal proceedings under state, federal and local environmental laws in connection with our operations and companies that we have acquired. The estimation of environmental reserves is based on the evaluation of currently available information, prior experience in the remediation of contaminated sites and assumptions with respect to government regulations and enforcement activity, changes in remediation technology and practices, and financial obligations and credit worthiness of other responsible parties and insurers.

 

Warranty

 

We record a warranty reserve for possible claims against our product warranties which generally run for a period of one- to twenty-years for our reserve power batteries and for a period of one- to five-years for our motive power batteries. The assessment of the adequacy of the reserve includes a review of open claims and historical experience.

 

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Management believes that the accounting estimate related to the warranty reserve is a critical accounting estimate because the underlying assumptions used for the reserve can change from time to time and warranty claims could potentially have a material impact on our results of operations.

 

Allowance for Doubtful Accounts

 

We encounter risks associated with sales and the collection of the associated accounts receivable. We record a provision for accounts receivable that are considered to be uncollectible. In order to calculate the appropriate provision, management analyzes the creditworthiness of specific customers and the aging of customer balances. Management also considers general and specific industry economic conditions, industry concentration and contractual rights and obligations.

 

Management believes that the accounting estimate related to the allowance for doubtful accounts is a critical accounting estimate because the underlying assumptions used for the allowance can change from time to time and uncollectible accounts could potentially have a material impact on our results of operations.

 

Inventory Obsolescence

 

We record an inventory obsolescence reserve for obsolete, excess and slow-moving inventory. In calculating our inventory obsolescence reserve, management analyzes historical data regarding customer demand within specific product categories and makes assumptions regarding economic conditions within customer specific industries, as well as style and product changes. Management believes that its accounting estimate related to inventory obsolescence is a critical accounting estimate because customer demand in certain of our businesses can be variable and changes in our reserve for inventory obsolescence could have a material affect on our results of operations.

 

Critical accounting estimates and the related assumptions are evaluated periodically as conditions warrant, and changes to such estimates are recorded as new information or changed conditions require revision.

 

Pension

 

We use certain assumptions in the calculation of the actuarial valuation of our defined benefit plans. These assumptions include the weighted average discount rate, rates of increase in compensation levels and expected long-term rates of return of assets. If actual results are less favorable than those projected by us, additional expense may be required.

 

Critical accounting estimates and the related assumptions are evaluated periodically as conditions warrant and changes to such estimates are recorded as new information or changed conditions require revision.

 

Income Taxes

 

We account for income taxes in accordance with SFAS No. 109, “Accounting for Income Taxes,” which requires that deferred tax assets and liabilities be recognized using enacted tax rates for the effect of temporary differences between book and tax bases on recorded assets and liabilities. SFAS No. 109 also requires that deferred tax assets be reduced by a valuation allowance, if it is more likely than not that some portion or all of the deferred tax assets will not be recognized.

 

We evaluate on a quarterly basis the realizability of our deferred tax assets by assessing our valuation allowance and by adjusting the amount of such allowance, if necessary. The factors used to assess the likelihood of realization are our forecast of future taxable income and available tax planning strategies that could be implemented to realize the net deferred tax assets.

 

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Market and Economic Conditions

 

Our operating results are directly affected by the general cyclical pattern of the industries in which our major customer groups operate. For example, the significant capital expenditures made by the telecommunications industry during the period from fiscal 1999 through fiscal 2001 drove demand for our reserve power products, as numerous companies expanded their systems and installed standby backup battery power systems. However, the demand for our reserve power systems declined when the telecommunications industry significantly reduced the building of new systems in response to massive overcapacity.

 

Both our reserve power and motive power segments are heavily dependent on the end markets they serve, and our results of operations will vary depending on the capital expenditure environment in these markets. In addition, general economic conditions in the U.S. and international markets in which we and our customers operate also affect demand for our products. Sales of our motive power products, for example, depend significantly on demand for new electric industrial forklift trucks, which in turn depends on end-user demand for additional motive capacity in their distribution and manufacturing facilities. The overall economic conditions in the markets we serve can be expected to have a material effect on our results of operations.

 

In fiscal 2003, market and economic conditions stabilized, the euro strengthened on average for the year by 14% against the dollar and our cost reduction initiatives yielded savings. In fiscal 2004, market and economic conditions generally were stable and began improving, particularly in the second half of the fiscal year in the Americas and Asia. In fiscal 2004, excluding special charges, earnings and operating cash flow increased as sales (excluding the effect of foreign currency translation) increased approximately 4%, the euro strengthened on average for the year by 18% against the dollar and cost reduction programs yielded additional savings. In fiscal 2005, economic growth and the market for industrial batteries was up significantly in the Americas, very strong in Asia, and showed modest growth in Europe. See “Quarterly Information.”

 

Over the last three fiscal years, the costs of our raw materials (of which lead is our primary material) have risen significantly. We estimate that our average pure lead based cost (excluding premiums) per pound has risen from $0.21 in fiscal 2003 to $0.23 in fiscal 2004 to $0.36 in fiscal 2005. Since the cost of purchased lead is not reflected in our cost of goods sold for two to three months after purchase, we compare our actual cost to London Metal Exchange (“LME”) prices that are in effect two to three months prior to the income statement period being shown. On this basis, average LME prices per period were $0.20, $0.23 and $0.40 in fiscal 2003, 2004 and 2005, respectively, as they would have been reflected in our financial results. Our estimated incremental lead cost in fiscal 2005 over fiscal 2004 was approximately $44 million; the incremental cost in fiscal 2004 was approximately $8 million over fiscal 2003.

 

We have implemented a series of selling price increases to offset some of the impact of these rising raw material costs. We believe we recovered close to 40% of our incremental raw material costs with realized price increases in fiscal 2005. We cannot assure you that our customers will accept future price increases.

 

Further cost-reduction programs have been identified that we anticipate will partially offset rising raw materials costs. If lead prices for fiscal 2006 remain at their current level, and if we are unable to adjust our pricing to accommodate increased lead costs, we would experience a significant decline in operating earnings in fiscal 2006.

 

Cost savings programs are and have been a continuous element of our business strategy and are directed primarily at further reductions in plant manufacturing (labor and overhead) and raw materials costs. Numerous individual cost savings opportunities are identified and evaluated by management with a formal selection and approval process that results in an ongoing list of cost savings projects to be implemented. In certain cases, projects are either modified or abandoned during their respective implementation phases. In order to realize cost savings benefits for a majority of these initiatives, costs are incurred either in the form of capital expenditures, funding the cash obligations of previously recorded restructuring expenses or current period expenses.

 

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Components of Revenue and Expense

 

Net sales include: the invoiced amount for all products sold and services provided; freight costs, when paid for by our customers; less all related allowances, rebates, discounts and sales, value-added or similar taxes.

 

Cost of goods sold includes: the cost of material, labor and overhead; the cost of our service businesses; freight; warranty and other costs such as distribution centers; obsolete or slow moving inventory provisions; and certain types of insurance.

 

For fiscal 2005, we estimate that raw materials costs comprised approximately one-half of cost of goods sold. The largest single raw material cost is lead, which comprised approximately 20% of cost of goods sold.

 

We employ significant amounts of lead, plastics, steel, copper and other materials in our manufacturing processes. The costs of these raw materials, particularly lead, are volatile and beyond our control. Lead costs increased approximately $44 million in fiscal 2005 as a result of price increases experienced during that year. Lead is our single largest raw material item and the price of lead recently has experienced significant volatility. The highest price for lead during fiscal 2005 was $0.4790 per pound on December 31, 2004, and the highest price for lead since the end of fiscal 2005 was $0.4627 per pound on April 29, 2005. Lead, plastics, steel and copper in the aggregate represent our principal raw materials costs. Volatile raw materials costs can significantly affect our operating results and make period-to-period comparisons difficult. The costs of commodity raw materials such as lead, steel and copper have increased significantly in recent periods. We attempt to control our raw materials costs through strategic purchasing decisions. Where possible, we pass along some or all of our increased raw materials costs to our customers. The following table shows certain average commodity prices for fiscal 2003, 2004 and 2005, which have not been adjusted for the timing of the impact on our financial results:

 

     2003

   2004

   2005

Lead $/lb.(1)

   $ 0.2017    $ 0.2773    $ 0.4174

Steel $/lb.(2)

     0.1700      0.1688      0.2671

Copper $/lb.(3)

     0.7074      0.9307      1.3608

(1) Source: LME
(2) Source: Nucor Corporation
(3) Source: Comex for 2003 and London Metal Exchange for 2004 and 2005

 

Labor and overhead are primarily attributable to our manufacturing facilities. Labor costs represent the majority of this total category. Overhead includes plant operating costs such as utilities, repairs and maintenance, taxes, supplies and depreciation.

 

Operating expenses include all non-manufacturing selling, general and administrative, engineering and other expenses. These include salaries and wages, sales commissions, fringe benefits, professional fees, supplies, maintenance, general business taxes, rent, communications, travel and entertainment, depreciation, advertising and bad debt expenses.

 

Operating expenses in fiscal 2005 were incurred in the following functional areas of our business (as a percent of the total) and are substantially similar in both of our business segments.

 

Selling

   66 %

General and administrative

   28  

Engineering

   6  
    

Total

   100 %
    

 

Special charges are infrequent and not likely to recur.

 

Other income (expense), net includes non-operating foreign currency transaction gains (losses), license fees and rental income. Our exposure to exchange rate fluctuations is largely limited to currency translation gains (losses) reflected on our financial statements. Due to our global manufacturing and distribution footprint, which means that most of our operating costs and revenues are incurred and paid in local currencies, we believe that we have a significant natural hedge against the impact on our business of exchange rate fluctuations.

 

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Results of Operations—Fiscal 2005 Compared to Fiscal 2004

 

Consolidated fiscal year ended March 31, 2005, compared to fiscal year ended March 31, 2004, statement of operations highlights:

 

     Fiscal 2004

    Fiscal 2005

    Increase (Decrease)

 
     In
Millions


    As %
Net Sales


    In
Millions


    As %
Net Sales


    In
Millions


    %

 

Net sales

   $ 969.1     100.0 %   $ 1,083.9     100.0 %   $ 114.8     11.8 %

Cost of goods sold

     722.8     74.6       828.5     76.4       105.7     14.6  
    


 

 


 

 


     

Gross profit

     246.3     25.4       255.4     23.6       9.1     3.7  

Operating expenses

     171.4     17.6       179.0     16.6       7.6     4.4  

Special charges relating to restructuring, bonuses and uncompleted acquisitions

     21.1     2.2       —       —         (21.1 )   (100.0 )
    


 

 


 

 


     

Operating earnings

     53.8     5.6       76.4     7.0       22.6     42.0  

Interest expense

     20.3     2.1       23.3     2.1       3.0     14.8  

Special charges relating to a settlement agreement, write-off of deferred financing costs and a prepayment penalty

     31.0     3.2       6.0     0.6       (25.0 )   (80.6 )

Other (income) expense, net

     (5.3 )   (0.5 )     (2.6 )   (0.3 )     2.7     (50.9 )
    


 

 


 

 


     

Earnings before income taxes

     7.8     0.8       49.7     4.6       41.9     537.2  

Income tax expense

     3.0     0.3       17.3     1.6       14.3     476.7  
    


 

 


 

 


     

Net earnings

   $ 4.8     0.5 %   $ 32.4     3.0 %   $ 27.6     575.0  
    


 

 


 

 


     

 

Overview

 

Fiscal 2005 results included both a net sales increase and a net income increase despite the unfavorable effect of record high level of costs of commodities. We estimate that the impact of higher lead costs alone, our primary raw material, unfavorably impacted our operating earnings by approximately $44 million. We have partially mitigated this dramatic rise in raw material costs through price increases being passed through to our customers and by continuing cost savings programs throughout the Company.

 

In comparing fiscal 2005 results to fiscal 2004 operating results, management believes it is appropriate to eliminate the special charges incurred ($6.0 million of non-operating special charges in 2005 and $21.1 million of operating special charges and $31.0 million of non-operating special charges in fiscal year 2004).

 

Net sales by geographic region were as follows:

 

     Fiscal 2004

    Fiscal 2005

    Increase (Decrease)

 
     In
Millions


   % Total
Sales


    In
Millions


   % Total
Sales


    In
Millions


   %

 

Europe

   $ 511.1    52.7 %   $ 568.8    52.5 %   $ 57.7    11.3 %

Americas

     408.8    42.2       450.0    41.5       41.2    10.1  

Asia

     49.2    5.1       65.1    6.0       15.9    32.3  
    

  

 

  

 

      

Total

   $ 969.1    100.0 %   $ 1,083.9    100.0 %   $ 114.8    11.8  
    

  

 

  

 

      

 

All geographic regions experienced sales growth in fiscal 2005. The euro’s strength throughout fiscal year 2005 had a significant favorable impact on our Europe business. The Americas business continued to capture additional market share with particularly strong growth in the motive power segment. Asia’s revenue growth is attributed to market share gains and general business expansion in that region.

 

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Operating earnings by geographic region were as follows:

 

     Fiscal 2004

    Fiscal 2005

    Increase (Decrease)

 
     In
Millions


    As %
Net Sales


    In
Millions


    As %
Net Sales


    In
Millions


    %

 

Europe

   $ 36.2     7.1 %   $ 32.1     5.6 %   $ (4.1 )   (11.3 )%

Americas

     34.8     8.5       38.7     8.6       3.9     11.2  

Asia

     4.3     8.7       5.8     8.9       1.5     34.9  

Other

     (0.4 )   N/A       (0.2 )   N/A       0.2     50.0  
    


 

 


 

 


     

Subtotal

     74.9     7.7       76.4     7.0       1.5     2.0  

Special charges

     (21.1 )   (2.2 )     —       —         21.1     100.0  
    


 

 


 

 


     

Total

   $ 53.8     5.6 %   $ 76.4     7.0 %   $ 22.6     42.0  
    


 

 


 

 


     

 

Europe’s operating earnings decreased in fiscal 2005 in spite of net sales growth of approximately 4%, after adjusting for the favorable impact of stronger European currencies (primarily the euro). This decrease was primarily attributable to higher commodity costs, partially offset by sales price increases and cost savings programs. America’s operating earnings increased moderately as net sales grew by approximately 10%, with our motive power business continuing to capture additional market share. The America’s operating earnings were also adversely impacted by higher commodity costs, which were partially offset by sales price increases and cost savings programs. Asia’s operating earnings increased, as strong growth was experienced in net sales from our continued expansion of business in this region, coupled with Asian markets (particularly China) growing at faster rates than other regions of the world. Asia operating earnings were negatively impacted by higher commodity costs in fiscal 2005 with virtually no increase in sales prices realized as competitive conditions remain particularly challenging in this region. The Asian market is expected to continue to grow at a faster rate than other regions of the world and remain very competitive as it relates to realizing future sales price increases.

 

A discussion of specific fiscal 2005 versus fiscal 2004 operating results follows, including an analysis and discussion of the results of our two business segments.

 

Net Sales

 

     Fiscal 2004

    Fiscal 2005

    Increase

 
     In
Millions


   % Total
Sales


    In
Millions


   % Total
Sales


    In
Millions


   %

 

Reserve Power

   $ 480.0    49.5 %   $ 510.5    47.1 %   $ 30.5    6.4 %

Motive Power

     489.1    50.5       573.4    52.9       84.3    17.2  
    

  

 

  

 

      

Total

   $ 969.1    100.0 %   $ 1,083.9    100.0 %   $ 114.8    11.8  
    

  

 

  

 

      

 

Fiscal 2005 sales, excluding the effect of foreign currency translation, increased 7.6%, or $73.4 million. The remaining fiscal 2005 increase of $41.4 million was attributable to the strong European currencies, primarily the euro compared to the U.S. dollar. The euro exchange rate to the U.S. dollar averaged 1.27 ($ / €) in fiscal 2005 compared to 1.18 ($ / €) in fiscal 2004. Strong efforts to pass through higher commodity costs via sales price increases were made in both the Americas and Europe. As described previously, competitive conditions remain challenging in our industry, with only a partial recovery of higher commodity costs experienced in fiscal 2005 from sales price increases. We estimate that approximately 40% of our fiscal 2005 increase in commodity costs was recovered. Further, competitive conditions in Asia are particularly challenging with virtually no sales price increases realized in fiscal 2005.

 

Fiscal 2005 net sales growth, excluding the effect of foreign currency translation, in reserve power and motive power was approximately 2.2% and 12.8%, respectively, compared to fiscal 2004. In reserve power

 

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(excluding the effect of foreign currency translation) when comparing fiscal 2005 sales to fiscal 2004 sales, Americas saw a 3.5% decrease, Asia achieved a strong 22.2% increase and Europe had a modest 2.4% increase. In motive power (excluding the effect of foreign currency translation), when in comparing fiscal 2005 sales to fiscal 2004 sales, Europe increased by 4.4%, Americas increased by 20.8% and we continue to expand our small Asian motive power business by focusing on both new sales initiatives and increasing manufacturing capabilities in our China plants.

 

Gross Profit

 

     Fiscal 2004

    Fiscal 2005

    Increase

 
     In
Millions


   As %
Net Sales


    In
Millions


   As %
Net Sales


    In
Millions


   %

 

Gross profit

   $ 246.3    25.4 %   $ 255.4    23.6 %   $ 9.1    3.7 %

 

Gross Profit was unfavorably affected by significantly higher raw material costs in fiscal 2005. These costs were somewhat mitigated by the favorable effect of our lead hedging program, cost savings initiatives throughout the world (in both our direct and indirect costs) and sales price increases to our customers. Gross profit, excluding the effect of foreign currency translation, increased 0.2%. The motive power segment increased 4.4%. In addition to the impact of commodity costs, our reserve power segment’s gross margin was unfavorably affected by our sales mix shifting to a higher percentage mix of lower margin products during fiscal 2005.

 

Operating Expenses

 

     Fiscal 2004

    Fiscal 2005

    Increase

 
     In
Millions


   As %
Net Sales


    In
Millions


   As %
Net Sales


    In
Millions


   %

 

Operating expenses

   $ 171.4    17.6 %   $ 179.0    16.5 %   $ 7.6    4.4 %

 

Operating expenses in fiscal 2004 were significantly impacted by a special charge of $21.1 million. Excluding the effect of this special charge in the prior year and excluding the effect of foreign currency translation, operating expenses increased 0.8%. Eliminating approximately $3.0 million of expenses associated with being a public company, which occurred for the first time in fiscal 2005, our operating expenses would have been comparable to the prior year. Selling expenses were 65.4% of the total operating expenses in fiscal 2005, compared to 66.2% in fiscal 2004. We continue to invest in needed infrastructure that will drive future growth of our business and enable us to meet the new demands of a public company.

 

Special Charges

 

Included in our fiscal 2005 operating results are $6.0 million of special charges all recorded in the second fiscal quarter as follows:

 

    

In

Millions


Recorded in other non-operating expenses:

      

Prepayment penalty

   $ 2.4

Deferred financing costs

     3.6
    

Total other non-operating expense

   $ 6.0
    

 

The fiscal 2005 special charges- non-operating were incurred as a result of our IPO.

 

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Operating Earnings

 

     Fiscal 2004

    Fiscal 2005

    Increase (Decrease)

 
     In
Millions


    As %
Net Sales


    In
Millions


    As %
Net Sales


    In
Millions


    %

 

Reserve power

   $ 38.5     8.0 %   $ 36.8     7.2 %   $ (1.7 )   (4.4 )%

Motive power

     36.8     7.5       39.8     6.9       3.0     8.2  

Other

     (0.4 )   —         (0.2 )   —         0.2     (50.0 )
    


 

 


 

 


 

Subtotal

     74.9     7.7       76.4     7.0       1.5     2.0  

Special charges relating to restructuring, bonuses and uncompleted acquisitions

     (21.1 )   (2.1 )     —       —         21.1     (100.0 )
    


 

 


 

 


 

Total

   $ 53.8     5.6 %   $ 76.4     7.0 %   $ 22.6     42.0  
    


 

 


 

 


 

 

Fiscal 2005 operating earnings, excluding the effect of foreign currency translation and the special charge in fiscal 2004, increased 0.8%. Our reserve power segment, excluding the effect of foreign currency translation, decreased 6.8%, and our margin declined 0.7 basis points. Our motive power segment, excluding the effect of foreign currency translation, increased 8.1% and our margin declined 0.3 basis points. As discussed above, our operating earnings were significantly affected by higher raw material costs offset by selling price increases and our continuing cost savings programs.

 

Interest Expense

 

Fiscal 2005 interest expense of $23.3 million (net of interest income of $0.03 million) increased 14.8% over fiscal 2004. Our average debt outstanding in fiscal 2005 was $426 million compared to $285 million in fiscal 2004. Our average interest rate incurred in fiscal 2005 was 4.9% compared to 5.0% in fiscal 2004. Included in fiscal 2005 interest expense are non-cash charges of $1.4 million for deferred financing fees, compared to $5.3 million in fiscal 2004. This decrease is due to the elimination of the accretion expense of the Invensys seller notes in fiscal 2005 and lower deferred financing fees.

 

Other (Income) Expense, Net

 

Fiscal 2005 other income of $2.6 million consists primarily of non-operating foreign currency transaction gains of $1.9 million. This compares to fiscal 2004 other income of $5.3 million, which consisted primarily of $3.7 million in non-operating foreign currency transaction gains. Both years’ transaction gains were primarily associated with certain debt instruments.

 

Earnings Before Income Taxes

 

Fiscal 2005 earnings before income taxes were $49.7 million, an increase of $42.0 million compared to fiscal 2004. Eliminating the $6.0 million special charge in fiscal 2005 and $52.1 million special charge in fiscal 2004, fiscal 2005 earnings before income taxes declined $4.2 million, primarily because of higher raw material costs.

 

Income Tax Expense

 

The fiscal 2005 effective income tax rate was 34.9% compared to 37.9% in fiscal 2004. This decrease is primarily the result of a higher portion of our pretax earnings in jurisdictions with lower tax rates than in fiscal 2004.

 

Net Earnings

 

Fiscal 2005 net earnings were $32.4 million compared to fiscal 2004 earnings of $4.8 million. Excluding the $6.0 million fiscal 2005 special charges and the $52.1 million fiscal 2004 special charges, fiscal 2005 net

 

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earnings decreased $18.5 million or 32.5%. The fiscal 2005 $1.5 million increase in operating earnings (excluding the fiscal 2004 special charges) was offset by the $2.9 million increase in interest expense, the $2.7 million decrease in other income, and the $14.4 million increase in income taxes which reflects the elimination of the tax benefit recorded on the special charges in fiscal 2004.

 

Non-GAAP Financial Measures

 

Pro forma net earnings are calculated giving effect to the IPO as if it occurred as of the beginning of the pro forma periods presented and eliminating the effect of the special charges (net of tax). Pro forma basic and diluted weighted-average share amounts are calculated as of the IPO date. The following table provides additional information regarding certain non-GAAP measures.

 

    Fiscal year ended

 
    March 31,
2004


    March 31,
2005


 

Net earnings reconciliation:

               

As reported net (loss) earnings available to common shareholders

  $ (19.9 )   $ 24.2  

Pro forma adjustments (net of tax):

               

Interest expense

    (0.9 )(2)     1.9 (1)

Special charges

    32.3       3.9  

Series A convertible stock dividend

    24.7       8.2  
   


 


Total pro forma adjustments

    56.1       14.0  

Pro forma net earnings available to common shareholders

  $ 36.2     $ 38.2  
   


 


Basic shares reconciliation:

               

As reported basic weighted average shares

    11,014,421       36,416,358  

Pro forma adjustments:

               

Assumed beginning of year weighting

    —         9,529,201  

Preferred stock converted

    22,431,138       —    

New shares issued in IPO

    12,500,000       —    
   


 


Total pro forma adjustments

    34,931,138       9,529,201  

Pro forma basic weighted average shares

    45,945,559       45,945,559  
   


 


Diluted shares reconciliation:

               

As reported diluted weighted average shares

    11,014,421       37,046,697  

Pro forma adjustments:

               

Adjust dilutive options to IPO effective date

    502,447       (127,893 )

Assumed beginning of year weighting

    —         9,529,202  

Preferred stock converted

    22,431,138       —    

New shares issued in IPO

    12,500,000       —    
   


 


Total pro forma adjustments

    35,433,585       9,401,309  

Pro forma diluted weighted average shares

    46,448,006       46,448,006  
   


 


Pro forma earnings per share:

               

Basic

  $ 0.79     $ 0.83  

Diluted

  $ 0.78     $ 0.82  

Reported (loss) earnings per share:

               

Basic

  $ (1.80 )   $ 0.67  

Diluted

  $ (1.80 )   $ 0.65  

(1) Resulting from the assumed prepayment of debt from the IPO proceeds as if it occurred on April 1, 2004.
(2) Resulting from the net additional debt (adjusted for the assumed prepayment of debt associated with the March 2004 recapitalization as if it occurred as of April 1, 2003.

 

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Results of Operations—Fiscal 2004 Compared to Fiscal 2003

 

Consolidated fiscal year ended March 31, 2004, compared to fiscal year ended March 31, 2003, statement of operations highlights

 

     Fiscal 2003

    Fiscal 2004

    Increase (Decrease)

 
     In
Millions


    As %
Net Sales


    In
Millions


    As %
Net Sales


    In
Millions


    %

 

Net sales

   $ 859.6     100.0 %   $ 969.1     100.0 %   $ 109.5     12.7 %

Cost of goods sold

     653.9     76.1       722.8     74.6       68.9     10.5  
    


 

 


 

 


     

Gross profit

     205.7     23.9       246.3     25.4       40.6     19.7  

Operating expenses

     150.7     17.5       171.4     17.6       20.7     13.7  

Special charges relating to restructuring, bonuses and uncompleted acquisitions

     0.0     0.0       21.1     2.2       21.1     N/A  
    


 

 


 

 


     

Operating earnings

     55.0     6.4       53.8     5.6       (1.2 )   (2.2 )

Interest expense

     20.5     2.4       20.3     2.1       (0.2 )   (1.0 )

Special charges relating to a settlement agreement and write-off of deferred financing costs

     0.0     0.0       31.0     3.2       31.0     N/A  

Other (income) expense, net

     (0.7 )   (0.1 )     (5.3 )   (0.5 )     (4.6 )   N/A  
    


 

 


 

 


     

Earnings before income taxes

     35.2     4.1       7.8     0.8       (27.4 )   (77.8 )

Income tax expense

     12.3     1.4       3.0     0.3       (9.3 )   (75.6 )
    


 

 


 

 


     

Net earnings

   $ 22.9     2.7 %   $ 4.8     0.5 %   $ (18.1 )   (79.0 )
    


 

 


 

 


     

 

Overview

 

Our fiscal 2004 results were favorably affected by an improving global economic climate, particularly in the Americas and Asia during the second half of the fiscal year, increased sales (excluding the effect of foreign currency translation) of 4%, savings from cost reduction programs and continued low interest rates. Net earnings were $4.8 million. Comparisons with the prior fiscal year can be misleading, because we incurred no special charges in fiscal 2003 and incurred special charges aggregating $52.1 million in fiscal 2004. In order to make such comparisons more meaningful, we evaluate our performance primarily based on operating earnings without giving effect to special charges and other unusual items. Management believes that it is better able to evaluate performance by focusing on our operations excluding special charges.

 

Net sales by geographic region were as follows:

 

     Fiscal 2003

    Fiscal 2004

    Increase

 
     In
Millions


  

% Total

Sales


    In
Millions


   % Total
Sales


    In
Millions


   %

 

Europe

   $ 434.5    50.5 %   $ 511.1    52.7 %   $ 76.6    17.6 %

Americas

     392.0    45.6       408.8    42.2       16.8    4.3  

Asia

     33.1    3.9       49.2    5.1       16.1    48.6  
    

  

 

  

 

      

Total

   $ 859.6    100.0 %   $ 969.1    100.0 %   $ 109.5    12.7  
    

  

 

  

 

      

 

The net sales growth in Asia and the Americas was primarily driven by sales increases, while the growth in Europe was virtually all attributable to the strengthening of major European currencies, primarily the euro, against the dollar. Pricing was generally stable during fiscal 2004, with the exception of certain reserve power products, particularly in Asia, where pricing declined modestly.

 

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Operating earnings by geographic region were as follows:

 

     Fiscal 2003

    Fiscal 2004

    Increase (Decrease)

 
    

In

Millions


   

As%

Net Sales


   

In

Millions


    As%
Net Sales


   

In

    Millions    


    %

 

Europe

   $ 26.7     6.1 %   $ 36.2     7.1 %   $ 9.5     35.6 %

Americas

     24.7     6.3       34.8     8.5       10.1     40.9  

Asia

     5.7     17.2       4.3     8.7       (1.4 )   (24.6 )
    


 

 


 

 


     

Subtotal

     57.1     6.6       75.3     7.8       18.2     31.9  

Eliminations, special charges and other

     (2.1 )   (0.2 )     (21.5 )   (2.2 )     (19.4 )   N/A  
    


 

 


 

 


     

Total

   $ 55.0     6.4 %   $ 53.8     5.6 %   $ (1.2 )   (2.2 )
    


 

 


 

 


     

 

Our fiscal 2004 operating results reflect $21.1 million of special charges. The table above shows our operating earnings by geographic region, excluding special charges, which is how they are evaluated by management, and reconciles these results to our consolidated operating earnings including special charges. The special charges are described in detail below under “Special Charges.” Europe accounted for 49% of our operating earnings for fiscal 2004, the Americas for 45% and Asia for 6%. Our operating earnings, giving effect to the special charges, were 0.7% lower than operating earnings for fiscal 2003, but improved significantly when special charges are excluded. This improvement is primarily attributable to a modest improvement in sales, the strong European currencies, primarily the euro, and cost savings programs. Operating earnings margins for fiscal 2004, giving effect to the special charges, decreased by 80 basis points but, excluding special charges, improved 120 basis points primarily as a result of increased sales and cost savings programs.

 

In the Americas, operating earnings increased as substantial improvements were achieved in cost reductions and sales increased, particularly in the motive power business. In Europe, operating earnings increased as substantial improvements were achieved in cost reduction and European currencies, primarily the euro, strengthened compared to the dollar. In Asia, operating earnings decreased as pricing in China declined approximately 10% and significant startup costs were incurred in adding sales offices and related costs during the year.

 

A discussion of specific fiscal 2004 versus fiscal 2003 operating results follows, including an analysis and discussion of the results of our two business segments.

 

Net Sales

 

     Fiscal 2003

    Fiscal 2004

    Increase

 
    

In

Millions


  

% Total

Sales


   

In

Millions


  

% Total

Sales


   

In

Millions


   %

 

Reserve power

   $ 426.9    49.7 %   $ 480.0    49.5 %   $ 53.1    12.4 %

Motive power

     432.7    50.3       489.1    50.5       56.4    13.0  
    

  

 

  

 

      

Total

   $ 859.6    100.0 %   $ 969.1    100.0 %   $ 109.5    12.7  
    

  

 

  

 

      

 

Fiscal 2004 sales, excluding the effect of foreign currency translation, increased 3.8% or $32.6 million with the balance of the fiscal 2004 increase of $76.9 million attributable to the strong European currencies, primarily the euro, compared to the dollar. The euro exchange rate to the dollar averaged 1.18 ($ / €) in fiscal 2004 compared to 1.00 ($ / €) in fiscal 2003. Pricing was stable but down slightly for fiscal 2004. Motive power pricing was stable throughout fiscal 2004, with the Americas flat and Europe down approximately 2%. Reserve power pricing was down approximately 1% during fiscal 2004, with the Americas and Europe down slightly and in China down approximately 10%, as competitive factors in China, which recently have stabilized, have driven pricing down over the past two-year period and are now comparable with pricing levels in other regions of the world.

 

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Fiscal 2004 net sales growth in the Asia reserve power business was very strong with an increase of approximately 49%, based primarily upon a focused expansion of our sales offices and added sales personnel, selected new products and strong market growth in China. We expect the Asian market will continue to grow at a faster rate than other regions of the world for our reserve power products.

 

Fiscal 2004 net sales growth, excluding the effect of foreign currency translation, in reserve power and motive power was approximately 3.8% and 4.3%, respectively, compared to fiscal 2003 levels. In reserve power, Asia experienced strong fiscal 2004 growth as previously discussed, with the Americas up approximately 1% and Europe flat over fiscal 2003. In motive power, fiscal 2004 sales, excluding the effect of foreign currency translation, increased approximately 7% in the Americas and 2% in Europe compared to fiscal 2003.

 

Our fiscal 2004 sales also benefited from improving economic conditions in the second half of the year, particularly in the Americas and Asia, for many of our end markets applications, such as electric industrial forklift trucks, wireless telecom and aerospace and defense. As further evidence of the improved business climate and its favorable impact on our financial results in the second half of fiscal 2004, the following table shows growth rates in fiscal 2004 compared to fiscal 2003 third and fourth quarters net sales and operating earnings:

 

     3rd Quarter

   

4th

Quarter


    3rd Quarter

   

4th

Quarter


 
         Excluding Special Charges

 

Net sales

   $ 253,296     $ 275,379     $ 253,296     $ 275,379  

Net sales growth rate

     19.0 %     19.4 %     19.0 %     19.4 %

Special charges relating to restructuring, bonuses and uncompleted acquisitions

   $ 9,095     $ 12,052     $ —       $ —    

Operating earnings

   $ 11,744     $ 12,265     $ 20,839     $ 24,317  

Operating earnings growth rate

     (23.8 )%     (29.2 )%     35.2 %     40.4 %

Margin (decrease) increase

     (2.6 )%     (3.1 )%     1.0 %     1.3 %

 

Gross Profit

 

     Fiscal 2003

    Fiscal 2004

    Increase

 
    

In

Millions


  

As %

Net Sales


    In
Millions


   As %
Net Sales


   

In

Millions


   %

 

Gross profit

   $ 205.7    23.9 %   $ 246.3    25.4 %   $ 40.6    19.7 %

 

The improvement in gross profit was realized by both business segments and was driven primarily by increased net sales and cost savings programs, partially offset by higher raw materials costs in the second half of fiscal 2004. Lead costs increased approximately $8 million in fiscal 2004 as a result of higher prices. Because of these higher costs and price volatility, we have modified and implemented new purchasing initiatives, such as lead tolling arrangements and lead hedging contracts, to mitigate increased raw materials costs. Fiscal 2004 cost savings initiatives improved gross profit, with most savings related to reductions in manufacturing plant costs (labor and overhead), particularly in Europe, and raw materials costs. These cost reduction programs remain a critical element of our business strategy to continue to improve efficiencies, optimize our manufacturing capacity and further reduce our costs. We anticipate fiscal 2005 cost savings program will realize additional savings.

 

Operating Expenses

 

     Fiscal 2003

    Fiscal 2004

    Increase

 
    

In

Millions


   As %
Net Sales


   

In

Millions


  

As %

Net Sales


   

In

Millions


   %

 

Operating expenses

   $ 150.7    17.5 %   $ 171.4    17.6 %   $ 20.7    13.7 %

 

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Selling expenses, as a percentage of operating expenses, were approximately 64.3% in fiscal 2003 and 66.5% in fiscal 2004. We incurred increased selling expenses in Asia in fiscal 2004 as we expanded our sales locations and personnel in Asia.

 

Special Charges

 

Included in our fiscal 2004 operating results are $52.1 million of special charges as follows:

 

    

In

Millions


  

Fiscal Quarter

Recorded


Recorded as an operating expense:

           

Special bonus

   $ 12.0    4th

Uncompleted acquisition attempts

     6.8    3rd

Restructuring

     2.3    3rd
    

    

Total operating expense

     21.1     

Recorded in other non-operating expenses:

           

Invensys settlement agreement

     24.4    3rd

Deferred financing costs

     6.6    4th
    

    

Total other non-operating expense

     31.0     
    

    

Combined total

   $ 52.1     
    

    

 

The special bonus was paid in connection with the March 17, 2004 recapitalization transaction. As part of the recapitalization transaction, in order to provide liquidity to our existing stockholders, we distributed $258.4 million to our preferred and common stockholders, pro rata in accordance with their stockholdings. In order to treat management equitably with other stockholders, because significant portions of management’s equity interests were in the form of options to purchase shares of our common or preferred stock, we made a cash distribution to each individual based on the aggregate in-the-money value of his or her vested options. These one-time bonus payments were made to all members of management who held unexercised options. The aggregate one-time bonus amount was $11.6 million. The special bonus charge also includes $0.4 million in related payroll costs.

 

The charge for uncompleted acquisitions primarily includes legal and professional fees, and the plant closing costs are related to the final settlement of labor matters from a North American plant closed in fiscal 2002.

 

The $24.4 million charge associated with Invensys represents an omnibus settlement that, among other items, repaid seller notes, terminated a battery supply agreement and canceled common stock warrants, all of which were attributable to the ESG acquisition. Approximately $20.0 million of this special charge is attributable to the early extinguishment of the seller notes. The deferred financing costs written off related to debt refinanced in the March 2004 recapitalization.

 

In the aggregate, $33.5 million of these special charges were recorded in the third quarter and $18.6 million in the fourth quarter of fiscal 2004. Of the total $52.1 million in special charges, $6.6 million was a non-cash item.

 

Operating Earnings

 

     Fiscal 2003

    Fiscal 2004

    Increase (Decrease)

 
    

In

Millions


   

As %

Net Sales


   

In

Millions


   

As %

Net Sales


   

In

  Millions  


    %

 

Reserve power

   $ 31.1     7.3 %   $ 38.5     8.0 %   $ 7.4     23.8 %

Motive power

     24.1     5.6       36.8     7.5       12.7     52.7  
    


 

 


 

 


     

Subtotal

     55.2     6.4       75.3     7.8       20.1     36.4  

Special charges relating to restructuring, bonuses, uncompleted acquisitions and other

     (0.2 )   —         (21.5 )   (2.2 )     (21.3 )   N/A  
    


 

 


 

 


     

Total

   $ 55.0     6.4 %   $ 53.8     5.6 %   $ (1.2 )   (2.2 )
    


 

 


 

 


     

 

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Fiscal 2004 operating earnings decreased 2.2% to $53.8 million while the operating margin decreased by 80 basis points to 5.6%. Fiscal 2004 operating earnings, excluding special charges of $21.1 million, increased 36.4% to $74.9 million while the margin increased 140 basis points to 7.8%. We experienced increases and margin improvements in both segments of our business. This improvement in operating earnings excluding special charges is primarily attributable to increases in sales, cost savings initiatives and the strength of the European currencies, partially offset by higher raw materials costs and increased operating expenses.

 

Interest Expense

 

Fiscal 2004 interest expense of $20.3 million (net of interest income of $0.3 million) was essentially flat compared to fiscal 2003 of $20.5 million with a lower average interest rate of 5.0% in fiscal 2004 compared to 5.1% in fiscal 2003, and the lower average debt outstanding of $285 million compared to $292 million in fiscal 2003. The average debt outstanding includes the face amount of the discounted seller notes redeemed in December 2003 and borrowings under our accounts receivable financing program. Included in fiscal 2004 interest expense are non-cash charges of $5.3 million compared to $4.9 million in fiscal 2003. This increase is primarily due to the reduction in the non-cash credit in fiscal 2003 associated with our interest rate options, which expired in fiscal 2004, partially offset by a reduction in the charge associated with the accretion expense of the Invensys seller notes. Included in both years is approximately $2 million of amortization of deferred financing costs.

 

Other (Income) Expense, Net

 

Fiscal 2004 other income of $5.3 million consists primarily of non-operating foreign currency transaction gains of $4.0 million, which is also the primary reason for the significant increase compared to fiscal 2003. This large fiscal 2004 foreign currency transaction gain is primarily attributable to the strengthening of the euro against the dollar for certain debt transactions that occurred during the first and second quarters of fiscal 2004.

 

Earnings Before Income Taxes

 

Fiscal 2004 earnings before income taxes were $7.8 million, a decrease of $27.4 million or 77.8% compared to fiscal 2003, primarily attributable to $52.1 million of fiscal 2004 special charges.

 

Income Tax Expense

 

The fiscal 2004 effective income tax rate was 38% compared to 35% in fiscal 2003. This increase is primarily the result of increased U.S. federal income taxes on certain types of undistributed foreign income (Subpart F) and increased U.S. state income taxes, as many states in which we operate continue to increase rates or reduce available income exclusions.

 

Net Earnings

 

Fiscal 2004 net earnings were $4.8 million or a decrease of 78.8% compared to fiscal 2003 net earnings of $22.9 million. Excluding the $52.1 million in special charges (net of tax), we would have recorded net earnings of $37.7 million in fiscal 2004, an increase of 64.6% compared to fiscal 2003 with a margin of 3.9%. This increase in net earnings is primarily attributable to increased sales, cost savings initiatives, stable interest expense and increased other income from foreign currency gains, offset by higher operating costs.

 

Non-GAAP Financial Measures

 

Pro forma net earnings are calculated giving effect to the IPO as if it occurred as of the beginning of the pro forma periods presented and eliminating the effect of the special charges (net of tax). Pro forma basic and diluted

 

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weighted-average share amounts are calculated as of the IPO date. The following table provides additional information regarding certain non-GAAP measures.

 

     Fiscal year ended

 
    

March 31,

2003


   

March 31,

2004


 

Net earnings reconciliation:

                

As reported net loss available to common Shareholders

   $ (1.2 )   $ (19.9 )

Pro forma adjustments (net of tax):

                

Interest expense

     (0.7 )(2)     (0.9 )(1)

Special charges

     —         32.3  

Series A convertible stock dividend

     24.1       24.7  
    


 


Total pro forma adjustments

     23.4       56.1  

Pro forma net earnings available to common shareholders

   $ 22.2     $ 36.2  
    


 


Basic shares reconciliation:

                

As reported basic weighted average shares

     11,014,421       11,014,421  

Pro forma adjustments:

                

Assumed beginning of year weighting

     —         —    

Preferred stock converted

     22,431,138       22,431,138  

New shares issued in IPO

     12,500,000       12,500,000  
    


 


Total pro forma adjustments

     34,931,138       34,931,138  

Pro forma basic weighted average shares

     45,945,559       45,945,559  
    


 


Diluted shares reconciliation:

                

As reported diluted weighted average shares

     11,014,421       11,014,421  

Pro forma adjustments:

                

Adjust dilutive options to IPO effective date

     502,447       502,447  

Assumed beginning of year weighting

     —         —    

Preferred stock converted

     22,431,138       22,431,138  

New shares issued in IPO

     12,500,000       12,500,000  
    


 


Total pro forma adjustments

     35,433,585       35,433,585  

Pro forma diluted weighted average shares

     46,448,006       46,448,006  
    


 


Pro forma earnings per share:

                

Basic

   $ 0.48     $ 0.79  

Diluted

   $ 0.48     $ 0.78  

Reported loss per share:

                

Basic

   $ (0.11 )   $ (1.80 )

Diluted

   $ (0.11 )   $ (1.80 )

(1) Resulting from the assumed prepayment of debt from the IPO proceeds as if it occurred on April 1, 2004.
(2) Resulting from the net additional debt (adjusted for the assumed prepayment of debt associated with the March 2004 recapitalization as if it occurred as of April 1, 2003).

 

Liquidity and Capital Resources

 

Cash Flow and Financing Activities

 

Cash and cash equivalents at March 31, 2003, 2004 and 2005 were $44.3 million, $17.2 million, and $21.3 million, respectively.

 

Cash provided by operating activities for fiscal 2003, 2004 and 2005 was $55.4 million, $39.2 million and $29.4 million, respectively. The reduction in operating cash flow in fiscal 2004 was principally due to the special

 

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charges and an increase in working capital commensurate with our sales increase. The reduction in operating cash flow in fiscal 2005 was primarily due to the higher restructuring costs in fiscal 2005 versus those in fiscal 2004. Cash expenditures related to the fiscal 2002 restructuring actions, which are included in operating activities, were $8.8 million in fiscal 2003, $2.3 million in fiscal 2004, and $9.3 million primarily related to closure costs and a union settlement in fiscal 2005. For ESG-related restructuring activities, we paid $12.0 million in fiscal 2003, $5.3 million in fiscal 2004, and $17.8 million in fiscal 2005, primarily for staff redundancy.

 

Cash used in investing activities for fiscal 2003, 2004 and 2005 was $12.9 million, $27.0 million and $29.0 million, respectively. Capital expenditures were $23.6 million, $28.6 million and $31.8 million in fiscal 2003, 2004 and 2005, respectively.

 

Cash provided by (used in) financing activities for fiscal 2003, 2004 and 2005 was $(8.2) million, $(40.0) million and $3.2 million, respectively. The fiscal 2004 amount reflects the financing transactions related to the Invensys settlement and the recapitalization. The fiscal 2005 amount relates primarily to transactions related to the initial public offering of common stock. The net proceeds from the offering were approximately $139.2 million. The net proceeds and $1.7 million of other corporate funds were used to prepay the entire principal and accrued interest and prepayment penalty on our senior second lien term loan ($123.0 million) and to prepay a portion ($17.9 million) of our $380.0 million senior secured term loan B.

 

In December 2003, we entered into an agreement with Invensys plc under which we paid $94.1 million for the repurchase of seller notes and warrants delivered to Invensys as part of the consideration for the ESG acquisition and in settlement of other matters, primarily termination of a supply agreement. The Invensys settlement transaction was funded by utilizing $43.1 million of short-term investments, $19.0 million of borrowings from an accounts receivable financing facility that was paid off on March 9, 2004, $7.0 million additional tranche B borrowing and a $25.0 million revolving note drawdown.

 

In connection with the recapitalization, on March 17, 2004, we refinanced our previously existing credit facilities and entered into a new $480.0 million senior secured credit facility, which consists of a $380.0 million senior secured term loan B and a $100.0 million senior secured revolving credit facility, and entered into a new $120.0 million senior second lien term loan. We used the proceeds of the combined $500.0 million in term loans to fund a cash payment to our existing stockholders and certain members of our management in the amount of $270.0 million, refinance the majority of our existing debt and pay accrued interest in the amount of $219.0 million and to pay transaction costs of $11.0 million. No amounts were borrowed under the revolving credit line in conjunction with the cash payment. The purpose of the $270.0 million cash payment was to provide liquidity to our existing stockholders and management. The decision to provide liquidity at such time was driven primarily by the strength of the debt capital markets at the time, as well as the speed and certainty of execution associated with the recapitalization. Because this distribution was made from the proceeds of the new credit facilities described above, we do not believe it will have any significant impact on our cash and debt management policies.

 

The $365.0 million senior secured term loan B has a 0.25% quarterly principal amortization and matures on March 17, 2011. The $100.0 million senior secured revolving credit facility matures on March 17, 2009. Borrowings under the credit agreements bear interest at a floating rate based, at our option, upon a LIBOR rate plus an applicable percentage or the greater of the federal funds rate plus 0.5% or the prime rate, plus an applicable percentage. The effective borrowing rates for fiscal 2003, 2004 and 2005 were 5.1%, 5.0% and 4.9%, respectively.

 

In August 2004, in order to take advantage of the Company’s lower leverage and resulting lower market borrowing costs after completion of the initial public offering, we amended our credit agreement and reduced our borrowing rates on the senior secured term loan B by 0.50%. The existing term loans ($361.1 million plus accrued interest) were paid off and simultaneously new term loans of $365.0 million were borrowed.

 

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In March 2005, we amended our credit agreement to allow for the Company’s acquisition of the motive power battery business of FIAMM S.p.A. and the secured financing for such acquisition. Additionally, the amendment revised the senior secured leverage ratio for the Company’s next six quarters. See Note 25 of the notes to the consolidated financial statements for discussion of the subsequent event.

 

All obligations under the credit agreements are secured by, among other things, substantially all of our U.S. assets. Our credit agreements contain various covenants which, absent prepayment in full of the indebtedness and other obligations, or the receipt of waivers, would limit our ability to conduct certain specified business transactions, buy or sell assets out of the ordinary course of business, engage in sale and leaseback transactions, pay dividends and take certain other actions.

 

We currently are in compliance with all covenants and conditions under our credit agreements. Since we believe that we will continue to comply with these covenants and conditions, we believe that we have adequate availability of funds to meet our expected cash requirements.

 

In addition to cash flows from operating activities, we had available credit lines of $125.4 million at March 31, 2005 to cover any short-term liquidity requirements. On a long-term basis, our senior secured revolving credit facility is committed through March 2009, as long as we continue to comply with the covenants and conditions of the facility agreement. Our senior secured credit facility also permits us to borrow an additional $145.0 million from all other sources.

 

Off-Balance Sheet Arrangements

 

The Company did not have any off-balance sheet arrangements during any of the periods covered by this report.

 

Contractual Obligations and Commercial Commitments

 

At March 31, 2005, we had certain cash obligations, which are due as follows:

 

     Total

  

Less than

1 year


  

1 to 3

years


  

4 to 5

years


  

After

5 years


     (in millions)

Short-term debt

   $ 5,711    $ 5,711    $ —      $ —      $ —  

Long-term debt

     365,247      6,634      7,300      7,300      344,013

Capital lease obligations

     4,499      1,755      2,006      728      10

Operating leases

     26,045      10,596      12,239      2,971      239

Purchase contracts

     2,273      2,273      —        —        —  

Restructuring

     20,737      9,604      3,366      6,500      1,267
    

  

  

  

  

Total

   $ 424,512    $ 36,573    $ 24,911    $ 17,499    $ 345,529
    

  

  

  

  

 

Under our senior secured credit facility, we had outstanding standby letters of credit of $0.2 million, $0.3 million and $0.8 million at March 31, 2003, 2004 and 2005, respectively. The amounts shown in the table above do not include interest charges on these cash obligations.

 

Credit Facilities and Leverage

 

Our focus on working capital management and cash flow from operations is measured by our ability to reduce total debt and reduce our leverage ratios. Shown below are the leverage ratios in connection with our credit facilities for fiscal 2004 and 2005. Our higher leverage in fiscal 2004 reflects the recapitalization in March 2004. Our reduced leverage in fiscal 2005 reflects the use of proceeds from our IPO. The leverage ratio for fiscal

 

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2005 is 3.0 times adjusted EBITDA as described below. We believe our future operating cash flow, net of capital expenditures, will reduce total debt and our leverage ratios.

 

     Fiscal 2004

   

Fiscal 2004

as adjusted

(see footnotes)


    Fiscal 2005

 
     (in millions)  

EBITDA(1)

   $ 65.2     $ 65.2     $ 113.2  

Adjustments per credit agreement definitions(2)

     53.8       53.8       6.0  

Adjusted EBITDA per credit agreements

     119.0       119.0       119.2  

Senior debt, net(3)

     375.4       356.6       349.0  

Total debt, net(3)

     501.3       363.6       357.7  

Leverage ratios:

                        

Senior debt/adjusted EBITDA ratio(4)

     3.2 X     3.0 X     2.9 X

Maximum ratio permitted

     3.9 X     3.9 X     3.9 X

Total debt/adjusted EBITDA ratio(4)

     4.2 X     3.1 X     3.0 X

Maximum ratio permitted

     5.0 X     5.0 X     5.0 X

(1) We have included EBITDA because management uses it as a key measure of our performance. EBITDA is defined as earnings before interest expense, income tax expense, depreciation and amortization. EBITDA is not a measure of financial performance under accounting principles generally accepted in the United States and should not be considered an alternative to net earnings or any other measure of performance under accounting principles generally accepted in the United States as a measure of performance or to cash flows from operating, investing or financing activities as an indicator of cash flows or as a measure of liquidity. Our calculation of EBITDA may be different from the calculations used by other companies, and therefore comparability may be limited. Certain financial covenants in our senior secured credit facility and our senior second lien credit facility are based on EBITDA, subject to adjustments, which is shown above. Because we have a significant amount of debt, and because continued availability of credit under our senior secured credit facility is critical to our ability to meet our business plan, we believe that an understanding of the key terms of our credit agreements is important to an investor’s understanding of our financial condition and liquidity risks. Failure to comply with our financial covenants, unless waived by our lenders, would mean we could not borrow any further amounts under our revolving credit facility and would give our lenders the right to demand immediate repayment of all outstanding term and revolving credit loans. We would be unable to continue our operations at current levels if we lost the liquidity provided under our credit agreements. Depreciation and amortization in this table excludes the amortization of deferred financing costs, which is included in interest expense. The following table provides a reconciliation of EBITDA to net earnings (loss):

 

    

Fiscal Year Ended

March 31,


     2004

   2005

     (in thousands)

EBITDA

   $ 65,175    $ 113,170

Depreciation and amortization

     37,039      40,153

Interest expense

     20,343      23,275

Income tax (benefit) expense

     2,957      17,359

Net (loss) earnings

   $ 4,836    $ 32,383

 

(2) Adjustments to EBITDA for the credit agreements’ definitions include in fiscal 2005 all of the special charges of $6.0 million and in fiscal 2004 all of the special charges of $52.1 million and other adjustments in the aggregate of $1.7 million.
(3)

Debt includes capital lease obligations and letters of credit issued under the senior secured credit facility and is net of U.S. cash and cash equivalents. Senior debt excludes the senior second lien term loan and

 

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unsecured debt. Total debt, net and senior debt, net in fiscal 2004 as adjusted, was reduced by $137.9 million and $17.9 million to reflect the repayment of senior secured and senior unsecured debt from the IPO proceeds and reduced interest expense as if the IPO had occurred on April 1, 2003.

(4) These ratios are included to show compliance with the leverage ratios set forth in our credit facilities. We show both our current ratios and the maximum ratios permitted under our senior secured credit facility.

 

Stockholders’ Equity

 

Stockholders’ equity increased $198.3 million during fiscal 2005, reflecting the net proceeds from our IPO of $139.2 million, our net earnings of $32.4 million, currency translation adjustments, primarily due to the strengthening of the European currencies, of $21.7 million, unrealized gain on derivative instruments (interest rate swaps and lead hedges) of $2.7 million, proceeds from the exercise of stock options of $2.4 million, $0.2 million of stock compensation related to stock options issued during the year, offset by $0.3 million due to an increase in the minimum pension liability adjustment.

 

Stockholders’ equity decreased $226.4 million during fiscal 2004, principally reflecting the cash distribution of $258.4 million in our recapitalization on March 17, 2004, and cancellation of warrants of $5.0 million, partially offset by net earnings of $4.8 million, currency translation adjustments of $30.3 million, primarily due to the strengthening of European currencies, unrealized gain on derivative instruments (interest rate swaps) of $0.9 million and a reduction in the minimum pension liability adjustment of $0.9 million.

 

New and Proposed Accounting Pronouncements

 

In December 2004, the Financial Accounting Standards Board (“FASB”) issued Statement of Financial Accounting Standards (“SFAS”) No. 123 (revised 2004), Share-Based Payment, which is a revision of SFAS No. 123, Accounting for Stock-Based Compensation. Statement 123(R) supersedes APB Opinion No. 25, Accounting for Stock Issued to Employees, and amends SFAS No. 95, Statement of Cash Flows. Generally, the approach to accounting for share-based payments in Statement 123(R) is similar to the approach described in Statement 123. However, Statement 123(R) requires all share-based payments to employees, including grants of employee stock options, to be recognized in the financial statements based on their fair values. Statement 123(R) is effective for companies at the beginning of the first interim or annual period of a company’s first fiscal year beginning on or after June 15, 2005. The Company is in the process of reviewing SFAS 123 and has not determined the effects on the consolidated financial statements.

 

In November 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4. This Statement amends the guidance in ARB No. 43, Chapter 4, “Inventory Pricing,” to clarify the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage). This Statement requires that those items be recognized as current-period charges regardless of whether they meet the criterion of “so abnormal” as defined in ARB No. 43. In addition, this Statement requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. This Statement is effective for companies at the beginning of the first interim or annual period beginning after June 15, 2005. The Company is in the process of reviewing SFAS 151 and has not determined the effects on the consolidated financial statements.

 

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Quarterly Information

 

Fiscal 2004 and 2005 quarterly operating results, and the associated quarterly trends within each of those two fiscal years, are affected by the same economic and business conditions as described in the fiscal 2005 versus fiscal 2004 analyses previously discussed.

 

    Fiscal 2004

    Fiscal 2005

 
   

June 29,
2003

1st Qtr.


   

Sept 28,
2003

2nd Qtr.


   

Dec 28,
2003

3rd Qtr.


   

March 31,
2004

4th Qtr.


   

July 4,
2004

1st Qtr.


 

Oct 3,

2004

2nd Qtr.


   

Jan 2,

2005

3rd Qtr.


 

March 31,
2005

4th Qtr.


 
    (in millions, except per share amounts)  

Net sales

  $218.3     $222.1     $253.3     $275.4     $263.3   $261.3     $273.7   $285.6  

Cost of goods sold

  165.7     164.8     189.3     203.0     196.6   200.2     213.3   218.4  
   

 

 

 

 
 

 
 

Gross profit

  52.6     57.3     64.0     72.4     66.7   61.1     60.4   67.2  

Operating expenses, including amortization

  40.1     40.0     43.2     48.1     44.6   41.3     43.8   49.3  

Special charges relating to restructuring, bonuses and uncompleted acquisitions

  —       —       9.1     12.0     —     —       —     —    
   

 

 

 

 
 

 
 

Operating earnings

  12.5     17.3     11.7     12.3     22.1   19.8     16.6   17.9  

Interest expense

  5.1     5.1     5.6     4.5     7.4   5.9     5.2   4.8  

Special charges relating to a settlement agreement, write-off of deferred financing costs and a prepayment penalty

  —       —       24.4     6.6     —     6.0     —     —    

Other (income) expense, net

  (2.0 )   (1.8 )   (0.5 )   (1.0 )   0.3   (1.5 )   0.9   (2.4 )
   

 

 

 

 
 

 
 

Earnings (loss) before income taxes

  9.4     14.0     (17.8 )   2.2     14.4   9.4     10.5   15.5  

Income tax expense (benefit)

  3.6     5.4     (7.4 )   1.4     5.4   3.0     3.7   5.3  
   

 

 

 

 
 

 
 

Net earnings (loss)

  $5.8     $8.6     $(10.4 )   $0.8     $9.0   $6.4     $6.8   $10.2  

Series A convertible preferred stock dividends

  5.6     5.7     5.8     7.5     8.2   —       —     —    

Net earnings (loss) available to common stockholders

  $0.2     $2.9     $(16.2 )   $(6.7 )   $0.8   $6.4     $6.8   $10.2  
   

 

 

 

 
 

 
 

Net earnings per common share

                                           

Basic

  $0.01     $0.27     $(1.47 )   $(0.61 )   $0.08   $0.15     $0.15   $0.22  

Diluted

  0.01     0.26     (1.47 )   (0.61 )   0.08   0.15     0.14   0.22  

Weighted average shares outstanding

                                           

Basic

  11,014,421     11,014,421     11,014,421     11,014,421     11,014,421   42,648,856     45,954,336   46,047,821  

Diluted

  11,157,306     11,157,737     11,014,421     11,014,421     11,516,868   43,211,763     46,681,392   46,776,768  

 

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Net Sales

 

Quarterly net sales by business segment were as follows:

 

     Fiscal 2004

    Fiscal 2005

 
     1st Qtr.

    2nd Qtr.

    3rd Qtr.

    4th Qtr.

    1st Qtr.

    2nd Qtr.

    3rd Qtr.

    4th Qtr.

 
     (in millions)  

Net sales:

                                                                

Reserve power

   $ 107.4     $ 109.4     $ 127.0     $ 136.2     $ 124.8     $ 129.2     $ 128.3     $ 128.2  

Motive power

     110.9       112.7       126.3       139.2       138.5       132.1       145.4       157.4  
    


 


 


 


 


 


 


 


Total

   $ 218.3     $ 222.1     $ 253.3     $ 275.4     $ 263.3     $ 261.3     $ 273.7     $ 285.6  
    


 


 


 


 


 


 


 


Segment net sales as % total:

                                                                

Reserve power

     49.2 %     49.3 %     50.1 %     49.5 %     47.4 %     49.4 %     46.9 %     44.9 %

Motive power

     50.8       50.7       49.9       50.5       52.6       50.6       53.1       55.1  
    


 


 


 


 


 


 


 


Total

     100.0 %     100.0 %     100.0 %     100.0 %     100.0 %     100.0 %     100.0 %     100.0 %
    


 


 


 


 


 


 


 


 

Fiscal 2005 net sales on a quarter-to-quarter sequential basis, excluding the effect of foreign currency translation, showed (decreases) increases of approximately (3.0)%, (1.0)%, 0.1% and 4.9%. The generally favorable global economic conditions that we experienced in the latter part of fiscal 2004 continued to favorably impact our sales in fiscal 2005. Historically, the sequential decline in the first quarter is typical of our business as our fourth quarter is generally our strongest. Our motive power segment, which is heavily influenced by growth in the manufacturing sector, saw solid year-on-year gains following our typical quarterly cycle. Our reserve power segment, which is dependant on growth in telecom, UPS and military has generally been stable throughout fiscal 2005.

 

Fiscal 2004 net sales on a quarter-to-quarter sequential basis, excluding the effect of foreign currency translation, showed significant increases in the latter part of the year. Fiscal 2004 net sales, excluding the effect of foreign currency translation, increased by approximately 4% for both the reserve power and motive power business segments. The strengthening of European currencies (primarily the Euro) throughout the year further increased net sales as the dollar to euro exchange rate averaged 1.18 for fiscal 2004, with the spot rates 1.09 at March 31, 2003, and 1.23 at March 31, 2004.

 

The mix of reserve power and motive power sales to total sales did not fluctuate significantly during the quarterly periods within fiscal 2005 and fiscal 2004.

 

Operating Earnings

 

Fiscal 2005 operating earnings on a quarter-to-quarter sequential basis, excluding the effect of foreign currency translation and the special charge in fiscal 2004, showed (decreases) increases of approximately (7.1)%, (12.4)%, (19.8)% and 7.1%. Our operating earnings were significantly affected by higher raw material costs offset by selling price increases and our continuing cost savings programs.

 

Excluding the special charges in the third and fourth quarters, fiscal 2004 operating earnings grew on a quarter-to-quarter sequential basis primarily due to sales increases, the strengthening of European currencies and cost savings initiatives. The fiscal 2004 quarterly improvements in operating earnings margins from 5.6% in the first quarter to 8.9% in the fourth quarter are due to both sales increases and cost savings initiatives.

 

Other (Income) Expense, Net

 

Fiscal 2005 other income includes approximately $1.9 million of non-operating foreign currency gains attributable to certain debt transactions and other non-operating currency gains and losses. Of the $1.9 million, $1.0 million was attributable to certain debt transactions, which occurred in the second quarter.

 

Fiscal 2004 other income includes approximately $3.7 million of non-operating foreign currency gains primarily attributable to certain debt transactions, of which $1.7 million occurred in the first quarter and $1.5 million occurred in the second quarter.

 

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ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

Market Risks

 

EnerSys’ cash flows and earnings are subject to fluctuations resulting from changes in interest rates, foreign currency exchange rates and raw material costs. We manage our exposure to these market risks through internally established policies and procedures and, when deemed appropriate, through the use of derivative financial instruments. EnerSys’ policy does not allow speculation in derivative instruments for profit or execution of derivative instrument contracts for which there are no underlying exposures. We do not use financial instruments for trading purposes and are not a party to any leveraged derivatives. We monitor our underlying market risk exposures on an ongoing basis and believe that we can modify or adapt our hedging strategies as needed.

 

Interest Rate Risks

 

We are exposed to changes in variable U.S. interest rates on borrowings under our credit agreements. On a selective basis, from time to time, we enter into interest rate swap agreements to reduce the negative impact that increases in interest rates could have on our outstanding variable debt. Such agreements effectively convert $128.0 million of the Company’s variable-rate debt to a fixed-rate basis, utilizing the three-month London Interbank Offered Rate, or LIBOR, as a floating rate reference. Fluctuations in LIBOR and fixed rates affect both the Company’s net financial investment position and the amount of cash to be paid or received by it under these agreements. The following commentary provides details for the $128.0 million interest rate swap contracts:

 

In February 2001, we entered into interest rate swap agreements to fix the interest rate on $60.0 million of our floating rate debt through February 22, 2006, at 5.59% per year. In April and May 2004, we amended these agreements to extend the maturity to February 22, 2008, and reduce the fixed rate to 5.16% per year beginning May 24, 2004.

 

In April 2004, we entered into interest rate swap agreements to fix interest rates on an additional $60.0 million of floating rate debt through May 5, 2008. The fixed rates per year began May 5, 2004, and are 2.85% during the first year, 3.15% the second year, 3.95% the third year and 4.75% in the fourth year, which averages 3.68% for the four-year period.

 

In August 2004, we entered into an interest rate swap agreement to fix interest rates on an additional $8.0 million of floating rate debt through May 5, 2008. The fixed rates per year began November 5, 2004, and are 2.85% during the first year, 3.15% the second year, 3.95% the third year and 4.20% in the fourth year, which averages 3.64% for the three and one-half year period.

 

A 1% increase in U.S. LIBOR interest rates would increase interest expense by approximately $2.3 million.

 

Commodity Cost Risks

 

We have a significant risk in our exposure to certain raw materials, which we estimate were approximately half of total cost of goods sold for fiscal year 2004 and 2005. Our largest single raw material cost is lead, for which the cost remains volatile. To ensure a steady supply of lead and to mitigate against large increases in cost, we enter into contracts with our suppliers for the purchase of lead and forward contracts with financial institutions to hedge the price of lead.

 

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We had the following contracts at the dates shown below:

 

Date


   $’s Under Contract

   # Pounds Purchased

   Average Cost/Pound

  

Approximate % of

Lead Requirements (1)


 
     (in millions)    (in millions)            

May 31, 2005

   $ 6.9    17.2    $ 0.40    4 %

March 31, 2005

     3.7    9.9      0.37    3 %

March 31, 2004

     11.9    38.7      0.31    12 %

(1) Based on the fiscal year lead requirements for the period then ended.

 

We estimate that a 10% increase in our cost of lead (over our estimated cost in fiscal 2005) would increase our annual total cost of goods sold by approximately $13.6 million or 1.3% of net sales.

 

Foreign Currency Exchange Rate Risks

 

The Company manufacturers and assembles its products primarily in Australia, Canada, China, the Czech Republic, France, Germany, Italy, Mexico, Poland, Spain, the United Kingdom, and the United States. Over half of the Company’s sales and expenses are translated in foreign currencies. The Company’s sales revenue, production costs, profit margins and competitive position are affected by the strength of the currencies in countries where it manufactures or purchases goods relative to the strength of the currencies in countries where the Company’s products are sold. Additionally, as the Company reports its financial statements in the U.S. dollar, our financial results are affected by the strength of the currencies in countries where it has operations relative to the strength of the U.S. dollar. The principal foreign currencies in which the Company conducts business are the euro, British pound, Polish zloty, Mexican peso, Canadian dollar, Chinese renminbi and Australian dollar.

 

We quantify and monitor our global foreign currency exposures. On a selective basis we will enter into foreign currency forward contracts and option contracts to reduce the negative impact from currency movements that adversely affect the Company. Based primarily on statistical currency correlations on the Company’s exposures in fiscal 2005, we are highly confident that the pretax effect on annual earnings of changes in the principal currencies in which we conduct our business would not be in excess of approximately $4 million in more than one year out of twenty years. As of March 31, 2004 and March 31, 2005, we had not entered into any foreign currency forward or option contracts.

 

Based on changes in the timing and amount of interest rate and foreign currency exchange rate movements and our actual exposures and hedges, actual gains and losses in the future may differ from our historical results.

 

A-46


Table of Contents

ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA

 

Contents

 

EnerSys

Consolidated financial statements for fiscal years ended March 31, 2003, 2004 and 2005

 

Report of Independent Registered Public Accounting Firm

   A-48

Audited Consolidated Financial Statements

    

Consolidated Balance Sheets

   A-49

Consolidated Statements of Operations

   A-50

Consolidated Statements of Changes in Stockholders’ Equity

   A-51

Consolidated Statements of Cash Flows

   A-52

Notes to Consolidated Financial Statements

   A-53

 

A-47


Table of Contents

Report of Independent Registered Public Accounting Firm

 

The Board of Directors

EnerSys

 

We have audited the accompanying consolidated balance sheets of EnerSys as of March 31, 2004 and 2005, and the related consolidated statements of operations, changes in stockholders’ equity, and cash flows for each of the three years in the period ended March 31, 2005. Our audits also included the financial statement schedule listed in the index at Item 15(a). These consolidated financial statements and schedule are the responsibility of the Company’s management. Our responsibility is to express an opinion on these consolidated financial statements and schedule based on our audits.

 

We conducted our audits in accordance with auditing standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. We were not engaged to perform an audit of the Company’s internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial reporting. Accordingly, we express no such opinion. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

 

In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the consolidated financial position of EnerSys at March 31, 2004 and 2005, and the consolidated results of its operations and its cash flows for each of the three years in the period ended March 31, 2005, in conformity with U.S. generally accepted accounting principles. Also, in our opinion, the financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects the information set forth therein.

 

/s/ Ernst & Young LLP

 

Philadelphia, Pennsylvania

May 20, 2005, except for note 25,

    as to which the date is June 1, 2005

 

A-48


Table of Contents

EnerSys

 

Consolidated Balance Sheets

(In Thousands, Except Share and Per Share Data)

 

     March 31

     2004

    2005

Assets               

Current assets:

              

Cash and cash equivalents

   $ 17,207     $ 21,341

Accounts receivable, net

     231,642       254,267

Inventories, net

     131,712       146,047

Deferred taxes

     24,616       21,175

Prepaid expenses

     16,858       16,473

Other current assets

     4,543       8,314
    


 

Total current assets

     426,578       467,617

Property, plant, and equipment, net

     284,850       279,868

Goodwill

     306,825       310,679

Other intangible assets, net

     75,495       75,462

Deferred taxes

     26,025       25,998

Other assets

     34,170       35,137
    


 

Total assets

   $ 1,153,943     $ 1,194,761
    


 

Liabilities and stockholders’ equity               

Current liabilities:

              

Short-term debt

   $ 2,712     $ 5,711

Current portion of long-term debt

     7,014       6,634

Current portion of capital lease obligations

     2,150       1,755

Accounts payable

     113,043       117,944

Accrued expenses

     165,999       150,697

Deferred taxes

     340       2,699
    


 

Total current liabilities

     291,258       285,440

Long-term debt

     496,200       358,613

Capital lease obligations

     3,227       2,744

Deferred taxes

     60,952       69,495

Other liabilities

     63,004       40,819
    


 

Total liabilities

     914,641       757,111

Stockholders’ equity:

              

Series A Convertible Preferred Stock, $0.01 par value, no shares authorized, issued or outstanding at March 31, 2005; 2,500,000 shares authorized, 665,883 shares issued and outstanding at March 31, 2004

     7       —  

Common Stock, $0.01 par value, 135,000,000 shares authorized, 46,158,994 shares issued and outstanding at March 31, 2005; 11,014,421 shares issued and outstanding at March 31, 2004

     110       462

Preferred Stock, $0.01 par value, 1,000,000 shares authorized, no shares issued and outstanding

     —         —  

Additional paid-in capital

     188,766       330,229

Retained (deficit) earnings

     (8,839 )     23,544

Accumulated other comprehensive income

     59,258       83,415
    


 

Total stockholders’ equity

     239,302       437,650
    


 

Total liabilities and stockholders’ equity

   $ 1,153,943     $ 1,194,761
    


 

 

See accompanying notes.

 

A-49


Table of Contents

EnerSys

 

Consolidated Statements of Operations

(In Thousands Except Share and Per Share Data)

 

     Fiscal year ended March 31

 
     2003

    2004

    2005

 

Net sales

   $ 859,643     $ 969,079     $ 1,083,862  

Cost of goods sold

     653,998       722,825       828,447  
    


 


 


Gross profit

     205,645       246,254       255,415  

Operating expenses

     150,691       171,294       179,015  

Special charges relating to restructuring, bonuses and uncompleted acquisitions

     —         21,147       —    
    


 


 


Operating earnings

     54,954       53,813       76,400  

Interest expense

     20,511       20,343       23,275  

Special charges relating to a settlement agreement, write-off of deferred financing costs and a prepayment penalty

     —         30,974       6,022  

Other income, net

     (764 )     (5,297 )     (2,639 )
    


 


 


Earnings before income taxes

     35,207       7,793       49,742  

Income tax expense

     12,355       2,957       17,359  
    


 


 


Net earnings

   $ 22,852     $ 4,836     $ 32,383  

Series A convertible preferred stock dividends

     24,057       24,689       8,155  
    


 


 


Net (loss) earnings available to common shareholders

   $ (1,205 )   $ (19,853 )   $ 24,228  
    


 


 


Net (loss) earnings per common share:

                        

Basic

   $ (0.11 )   $ (1.80 )   $ 0.67  
    


 


 


Diluted

   $ (0.11 )   $ (1.80 )   $ 0.65  
    


 


 


Weighted-average shares of common stock outstanding:

                        

Basic

     11,014,421       11,014,421       36,416,358  
    


 


 


Diluted

     11,014,421       11,014,421       37,046,697  
    


 


 


 

See accompanying notes.

 

A-50


Table of Contents

EnerSys

 

Consolidated Statements of Changes in Stockholders’ Equity

(In Thousands)

 

    

Series A

Convertible

Preferred

Stock


   

Common

Stock


  

Paid-in

Capital


   

Retained

Earnings

(Deficit)


   

Accumulated

Other

Comprehensive

Income (Loss)


   

Total

Stockholders’

Equity


 

Balance at March 31, 2002

   $ 7     $ 110    $ 447,133     $ (31,527 )   $ (876 )   $ 414,847  

Net earnings

     —         —        —         22,852       —         22,852  

Other comprehensive income

                                               

Minimum pension liability adjustment, net of tax of $1,030

     —         —        —         —         (1,741 )     (1,741 )

Unrealized loss on derivative instruments, net of tax of $1,722

     —         —        —         —         (2,583 )     (2,583 )

Foreign currency translation adjustment

     —         —        —         —         32,372       32,372  
                                           


Comprehensive income

                                            50,900  
    


 

  


 


 


 


Balance at March 31, 2003

     7       110      447,133       (8,675 )     27,172       465,747  

Distribution to stockholders

     —         —        (258,367 )     —         —         (258,367 )

Cancellation of warrants

     —         —        —         (5,000 )     —         (5,000 )

Net earnings

     —         —        —         4,836       —         4,836  

Other comprehensive income

                                               

Minimum pension liability adjustment, net of tax of $(667)

     —         —        —         —         885       885  

Unrealized income on derivative instruments, net of tax of $(581)

     —         —        —         —         871       871  

Foreign currency translation adjustment

     —         —        —         —         30,330       30,330  
                                           


Comprehensive income

                                            36,922  
    


 

  


 


 


 


Balance at March 31, 2004

     7       110      188,766       (8,839 )     59,258       239,302  

Stock-based compensation

     —         —        210       —         —         210  

Converted to common stock at IPO

     (7 )     225      (218 )     —         —         —    

Exercise of stock options

     —         2      2,364       —         —         2,366  

Net IPO proceeds

     —         125      139,107       —         —         139,232  

Net earnings

     —         —        —         32,383       —         32,383  

Other comprehensive income

                                               

Minimum pension liability adjustment, net of tax of $142

     —         —        —         —         (259 )     (259 )

Unrealized income on derivative instruments, net of tax of $(1,810)

     —         —        —         —         2,746       2,746  

Foreign currency translation adjustment

     —         —        —         —         21,670       21,670  
                                           


Comprehensive income

                                            56,540  
    


 

  


 


 


 


Balance at March 31, 2005

   $ —       $ 462    $ 330,229     $ 23,544     $ 83,415     $ 437,650  
    


 

  


 


 


 


 

See accompanying notes.

 

A-51


Table of Contents

EnerSys

 

Consolidated Statements of Cash Flows

(In Thousands)

 

     Fiscal year ended March 31

 
     2003

    2004

    2005

 

Cash flows from operating activities

                        

Net earnings

   $ 22,852     $ 4,836     $ 32,383  

Adjustments to reconcile net earnings to net cash provided by operating activities:

                        

Write-off of deferred financing costs

     —         6,569       3,622  

Settlement agreement expense

     —         24,405       —    

Depreciation and amortization

     38,002       39,047       41,541  

Provision for doubtful accounts

     1,860       849       (441 )

Provision for deferred taxes, less amounts related to restructuring

     8,379       (6,640 )     9,907  

Stock compensation expense

     —         —         210  

Accretion of discount on notes payable

     4,112       3,341       —    

Issuance of subordinated notes

     2,781       —         —    

Option agreement gain

     (1,233 )     (27 )     —    

Loss on disposal and impairment of fixed assets

     97       45       2,109  

Changes in assets and liabilities, net of effects of acquisition:

                        

Accounts receivable

     1,464       (17,556 )     (13,396 )

Inventory

     9,450       (13,927 )     (8,205 )

Prepaid expenses and other current assets

     (6,822 )     (6,852 )     3,649  

Other assets

     4,487       2,610       (428 )

Accounts payable

     2,697       9,533       1,713  

Accrued expenses

     (32,688 )     (11,804 )     (27,717 )

Other liabilities

     —         4,763       (15,594 )
    


 


 


Net cash provided by operating activities

     55,438       39,192       29,353  

Cash flows from investing activities

                        

Capital expenditures

     (23,623 )     (28,580 )     (31,828 )

Purchase of businesses, net of cash acquired

     10,707       1,181       (1,168 )

Proceeds from disposal of property, plant, and equipment

     (7 )     418       4,005  
    


 


 


Net cash used in investing activities

     (12,923 )     (26,981 )     (28,991 )

Cash flows from financing activities

                        

Net (decrease) increase in short-term debt

     (877 )     1,401       2,351  

Proceeds from the issuance of long-term debt

     —         507,675       365,000  

Deferred financing costs

     —         (11,000 )     (1,249 )

Payments of long-term debt

     (6,211 )     (184,453 )     (502,967 )

Payments of capital lease obligations, net

     (1,121 )     (1,145 )     (1,175 )

Payment under settlement agreement

     —         (89,100 )     —    

Buy back of outstanding stock warrants

     —         (5,000 )     —    

Distribution to stockholders

     —         (258,367 )     —    

Net proceeds from initial public offering

     —         —         139,232  

Exercise of stock options

     —         —         2,021  
    


 


 


Net cash (used in) provided by financing activities

     (8,209 )     (39,989 )     3,213  

Effect of exchange rate changes on cash

     915       689       559  
    


 


 


Net increase (decrease) in cash

     35,221       (27,089 )     4,134  

Cash and cash equivalents at beginning of year

     9,075       44,296       17,207  
    


 


 


Cash and cash equivalents at end of year

   $ 44,296     $ 17,207     $ 21,341  
    


 


 


 

See accompanying notes.

 

A-52


Table of Contents

EnerSys

 

Notes to Consolidated Financial Statements

March 31, 2005

(In Thousands, Except Per Share Data)

 

1. Summary of Significant Accounting Policies

 

Description of Business

 

EnerSys and its predecessor companies have been manufacturers of industrial batteries for over 90 years. Morgan Stanley Capital Partners teamed with the management of Yuasa, Inc. in late 2000 to acquire from Yuasa Corporation (Japan) its reserve power and motive power battery businesses in North and South America. We were incorporated in October 2000 for the purpose of completing the Yuasa, Inc. acquisition from Yuasa Corporation (Japan). The acquired businesses included the Exide, General and Yuasa brands. On January 1, 2001, we changed our name from Yuasa, Inc. to EnerSys to reflect our focus on the energy systems nature of our businesses. In early 2002, we acquired the reserve power and motive power business of the Energy Storage Group (ESG), of Invensys PLC (Invensys), whose principal brands were Hawker, PowerSafe and DataSafe.

 

In August 2004, EnerSys completed an initial public offering (IPO) and issued 12,500,000 shares of our common stock at a value of $12.50 per share. The Company’s Registration Statement (SEC File No. 333-115553) for its IPO was declared effective by the Securities and Exchange Commission on July 26, 2004. The Company’s common stock commenced trading on the New York Stock Exchange on July 30, 2004, under the trading symbol “ENS.” At the completion of the offering, we had 45,945,559 shares of common stock outstanding, which included 11,014,421 shares that were outstanding prior to the IPO, 22,431,138 shares of common stock converted from preferred shares, and 12,500,000 new shares issued in the IPO. The net proceeds from the offering were approximately $139,232. The net proceeds and $1,696 of other corporate funds were used to prepay the entire principal and accrued interest and prepayment penalty on our senior second lien term loan ($123,015) and to prepay a portion ($17,913) of our $380,000 senior secured term loan B.

 

Principles of Consolidation

 

The consolidated financial statements include the accounts of the Company and its majority-owned and wholly-owned subsidiaries. All significant intercompany accounts and transactions have been eliminated.

 

Foreign Currency Translation

 

Results of foreign operations are translated into United States dollars using average exchange rates during the period. The assets and liabilities are translated into United States dollars using current rates as of the balance sheet date and are accumulated as a separate component of other comprehensive income.

 

Transaction gains and losses resulting from exchange rate changes on transactions denominated in currencies other than the functional currency of the applicable subsidiary are included in other income, net in the year in which the change occurs.

 

Revenue Recognition

 

The Company recognizes revenue when the earnings process is complete. This occurs when products are shipped to the customer in accordance with terms of the agreement, transfer of title and risk of loss, collectibility is reasonably assured and pricing is fixed and determinable. Accruals are made at the time of sale for sales returns and other allowances based on the Company’s experience.

 

Freight Expense

 

Amounts billed to customers for outbound freight costs are classified as sales in the consolidated income statement. Costs incurred by the Company for outbound freight costs to customers are classified in cost of sales.

 

A-53


Table of Contents

EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

Warranties

 

Substantially all of the Company’s products are generally warranted for a period of one to twenty years. The Company provides for estimated product warranty expenses when the related products are sold.

 

Cash and Cash Equivalents

 

Cash and cash equivalents include all highly liquid investments with an original maturity of three months or less when purchased. United States short-term investments (primarily held in overnight money market accounts) included in cash and cash equivalents at March 31, 2004 and 2005 were $8,058 and $15,616, respectively.

 

Accounts Receivable

 

Accounts receivable are reported net of an allowance for doubtful accounts of $6,722 and $4,709 at March 31, 2004 and 2005, respectively. The allowance is based on management’s estimate of uncollectible accounts, analysis of historical data and trends, as well as review of all relevant factors concerning the financial capability of its customers. Accounts receivable are considered to be past due based on how payments are received compared to the customer’s credit terms. Accounts are written off when management determines the account is worthless. Finance charges are generally not assessed or collected on past due accounts.

 

Inventories

 

Inventories are stated at the lower of cost or market. Cost is determined using the first-in, first-out (FIFO) method. The cost of inventory consists principally of material, labor, and associated overhead.

 

Property, Plant, and Equipment

 

Property, plant, and equipment are recorded at cost and include expenditures that substantially increase the useful lives of the assets. Depreciation is provided using the straight-line method over the estimated useful lives of the assets as follows: 10 to 33 years for buildings and improvements and 3 to 15 years for machinery and equipment.

 

Depreciation expense for the fiscal years ended March 31, 2003, 2004 and 2005 totaled $35,278, $36,989 and $40,102, respectively. Maintenance and repairs are expensed as incurred. Interest on capital projects is capitalized during the construction period and amounted to $179, $194 and $208 for the fiscal years ended March 31, 2003, 2004 and 2005, respectively. Gains and losses from dispositions or retirements of property, plant, and equipment are recognized currently.

 

Intangible Assets

 

Effective April 1, 2001, the Company adopted Statement of Financial Accounting Standards (SFAS) No. 142,Goodwill and Other Intangible Assets. SFAS No. 142 eliminates the amortization of goodwill and indefinite-lived intangible assets and requires a review at least annually for impairment. The Company has determined that trade names and goodwill are indefinite-lived assets, as defined by SFAS No. 142, and therefore not subject to amortization.

 

The Company tests for the impairment of its goodwill and trade names at least annually and whenever events or circumstances occur indicating that a possible impairment has been incurred. The Company utilizes

 

A-54


Table of Contents

EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

financial projections of its reporting segments, certain cash flow measures, as well as its market capitalization in its determination of the fair value of these assets.

 

Environmental Expenditures

 

Environmental expenditures that will benefit future operations are capitalized; all other environmental expenditures are expensed as incurred. Accruals are recorded when environmental expenditures for remedial efforts are probable and the amounts can be reasonably estimated.

 

Impairment of Long-Lived Assets

 

SFAS No. 144, Accounting for Impairment or Disposal of Long-Lived Assets, requires that companies consider whether indicators of impairment of long-lived assets held for use are present. If such indicators are present, companies determine whether the sum of the estimated undiscounted future cash flows attributable to such assets is less than their carrying amount, and if so, companies recognize an impairment loss based on the excess of the carrying amount of the assets over their fair value. In fiscal 2005, the Company recorded an impairment charge of $1,153, which is included in operating expenses. Management will periodically evaluate the ongoing value of property, plant and equipment.

 

Financial Instruments

 

The Company’s financial instruments include cash and cash equivalents, accounts receivable, accounts payable, and debt. The Company uses interest rate swap and option agreements to manage risk on a portion of its floating-rate debt. The Company uses lead hedge contracts to manage risk of the cost of lead.

 

Because of short maturities, the carrying amount of cash and cash equivalents, accounts receivable, accounts payable, and short-term debt approximates fair market value. The fair value of the Company’s long-term debt, described in Note 9, approximates its carrying value and the fair value of derivative instruments is described in Note 12.

 

Income Taxes

 

Deferred tax assets and liabilities are recognized for the future tax consequences attributable to temporary differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases. These temporary differences are measured using enacted tax rates expected to apply to taxable income in the years in which the temporary differences are expected to be realized.

 

Valuation allowances are recorded to reduce deferred tax assets when it is probable that a tax benefit will not be realized. The provision for income taxes represents income taxes paid or payable for the current year and the change in deferred taxes adjusted for purchase accounting adjustments during the year.

 

Deferred Financing Fees

 

In March 2004, the Company entered into two credit facilities with various portions that will expire in 2009, 2011 and 2012. Deferred financing fees associated with the new credit facilities of $11,000 were incurred and will be amortized over the life of the new credit facilities. Deferred financing fees of $6,569 related to the previously existing credit facility were written off and charged to special charges in March 2004.

 

A-55


Table of Contents

EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

In August 2004, the Company prepaid the entire $120,000 principal and accrued interest on the senior second lien term loan and prepaid a portion, $17,900, of the $380,000 senior secured term loan B. Deferred financing fees of $3,622, relating to the prepaid $137,900 of debt were written off and charged to non-operating special charges in August 2004.

 

Deferred financing fees, net of accumulated amortization totaled $10,935 and $7,974 as of March 31, 2004 and 2005, respectively. Amortization expense included in interest expense was $2,069, $2,012 and $1,388 for the fiscal years ended March 31, 2003, 2004 and 2005, respectively.

 

Derivative Financial Instruments

 

The Company has entered into interest rate swap agreements and option agreements to manage risk on a portion of its long-term floating-rate debt. The Company has entered into lead hedge contracts to manage risk of the cost of lead. The agreements are with major financial institutions, and the Company believes the risk of nonperformance by the counterparties is negligible. The counterparties to certain of these agreements are lenders under the Credit Agreement and liabilities related to these agreements are covered under the security provisions of the Credit Agreement. The Company does not hold or issue derivative financial instruments for trading or speculative purposes. SFAS No. 133, as amended, establishes accounting and reporting standards for derivative instruments and hedging activities. The Company recognizes all derivatives as either assets or liabilities in the accompanying balance sheet and measures those instruments at fair value. Changes in the fair value of those instruments are reported in accumulated other comprehensive income (loss) if they qualify for hedge accounting, or in earnings if they do not qualify for hedge accounting. Derivatives qualify for hedge accounting if they are designated as hedge instruments and if the hedge is highly effective in achieving offsetting changes in the fair value of cash flow of the asset or liability hedged. Accordingly, gains and losses from changes in derivative fair value are deferred until the underlying transaction occurs. Interest expense on the debt is adjusted to include the payments made or received under such hedge agreements. Any deferred gains or losses associated with derivative instruments, which on infrequent occasions may be terminated prior to maturity are recognized in earnings in the period in which the underlying hedged transaction is recognized. In the event a designated hedged item is sold, extinguished or matures prior to the termination of the related derivative instrument, such instrument would be closed and the resulting gain or loss would be recognized in earnings.

 

Stock-Based Compensation Plans

 

In December 2002, FASB issued SFAS No. 148, Accounting for Stock-Based Compensation—Transition and Disclosure. SFAS No. 148 amends SFAS No. 132, Accounting for Stock-Based Compensation, to provide alternative methods for a voluntary transition to the fair-value method of accounting for stock-based employee compensation. SFAS No. 148 also amends the disclosure provisions of SFAS No. 123 to require disclosure in the summary of significant accounting policies of the effects of an entity’s accounting policy with respect to stock-based employee compensation on reported net income. The adoption of the standard was effective for fiscal years beginning after December 15, 2002. Rather than adopt the fair-value method of accounting for stock-based compensation, the Company chose to continue accounting for such items using the intrinsic value method. As required, the Company did adopt the disclosure provisions of this standard.

 

In 2001, the Company established a stock-based compensation plan, which is more fully described in Note 16. The Company uses the accounting method under Accounting Principles Board (APB) Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations for this plan. Under APB Opinion No. 25, generally, when the exercise price of the Company stock options equals the fair market value of the underlying

 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

stock on the date of the grant, no compensation expense is recognized. The following table illustrates the effect of net income if the Company had applied the fair value recognition provisions of SFAS No. 123 to its stock-related compensation. For purposes of pro forma disclosures, the estimated fair value of the stock options is amortized to expense over their vesting periods.

 

     Fiscal year ended March 31

 
     2003

    2004

    2005

 

Net (loss) earnings available to common stockholders, as reported

   $ (1,205 )   $ (19,853 )   $ 24,228  

Stock-based employee compensation cost, net of tax, that would have been included in the determination of net income if the fair value based method had been applied to all awards

     (2,472 )     (2,542 )     (2,333 )
    


 


 


Net (loss) earnings available to common stockholders, pro forma

   $ (3,677 )   $ (22,395 )   $ 21,895  
    


 


 


Pro forma net (loss) earnings per common share:

                        

Basic

   $ (0.33 )   $ (2.03 )   $ 0.60  
    


 


 


Diluted

   $ (0.33 )   $ (2.03 )   $ 0.59  
    


 


 


 

Accumulated Other Comprehensive Income

 

The components of accumulated other comprehensive (loss) income, net of tax, are as follows:

 

     Beginning
Balance


    Before-Tax
Amount


    Tax Benefit
(Expense)


    Net-of-Tax
Amount


    Ending
Balance


 

March 31, 2003

                                        

Minimum pension liabilities

   $ (600 )   $ (2,771 )   $ 1,030     $ (1,741 )   $ (2,341 )

Unrealized loss on derivative instruments

     (866 )     (4,305 )     1,722       (2,583 )     (3,449 )

Foreign currency translation adjustment

     590       32,372       —         32,372       32,962  
    


 


 


 


 


Accumulated other comprehensive income, net of tax

   $ (876 )   $ 25,296     $ 2,752     $ 28,048     $ 27,172  
    


 


 


 


 


March 31, 2004

                                        

Minimum pension liabilities

   $ (2,341 )   $ 1,552     $ (667 )   $ 885     $ (1,456 )

Unrealized (loss) income on derivative instruments

     (3,449 )     1,452       (581 )     871       (2,578 )

Foreign currency translation adjustment

     32,962       30,330       —         30,330       63,292  
    


 


 


 


 


Accumulated other comprehensive income, net of tax

   $ 27,172     $ 33,334     $ (1,248 )   $ 32,086     $ 59,258  
    


 


 


 


 


March 31, 2005

                                        

Minimum pension liabilities

   $ (1,456 )   $ (401 )   $ 142     $ (259 )   $ (1,715 )

Unrealized (loss) income on derivative instruments

     (2,578 )     4,556       (1,810 )     2,746       168  

Foreign currency translation adjustment

     63,292       21,670       —         21,670       84,962  
    


 


 


 


 


Accumulated other comprehensive income, net of tax

   $ 59,258     $ 25,825     $ (1,668 )   $ 24,157     $ 83,415  
    


 


 


 


 


 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

The foreign currency translation adjustment primarily resulted from the weakening of the United States dollar. The majority of the Company’s European subsidiaries utilize the euro as their functional currency. The exchange rate of the euro to the United States dollar increased from $1.09 as of March 31, 2003 to $1.23 as of March 31, 2004 to $1.30 as of March 31, 2005.

 

Earnings Per Share

 

Basic earnings per common share (EPS) are computed by dividing net earnings available to common stockholders by the weighted average number of common shares outstanding for the period. Diluted EPS reflects the potential dilution that would occur if securities or other contracts to issue common stock were exercised or converted into common stock.

 

New Accounting Pronouncements

 

In December 2004, the Financial Accounting Standards Board (“FASB”) issued Statement of Financial Accounting Standards (“SFAS”) No. 123 (revised 2004), Share-Based Payment, which is a revision of SFAS No. 123, Accounting for Stock-Based Compensation. Statement 123(R) supercedes APB Opinion No. 25, Accounting for Stock Issued to Employees. Generally, the approach to accounting for share-based payments in Statement 123(R) is similar to the approach described in Statement 123. However, Statement 123(R) requires all share-based payments to employees, including grants of employee stock options, to be recognized in the financial statements based on their fair values. Statement 123(R) is effective for companies at the beginning of the first interim or annual period of a company’s first fiscal year beginning on or after June 15, 2005. The Company is in the process or reviewing SFAS 123(R) and has not determined the effects on the consolidated financial statements.

 

In November 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4. This Statement amends the guidance in ARB No. 43, Chapter 4, “Inventory Pricing,” to clarify the accounting for abnormal amounts of idle facility expense, freight, handling costs and wasted material (spoilage). This Statement requires that those items be recognized as current-period charges regardless of whether they meet the criterion of “so abnormal” as defined in ARB No. 43. In addition, this Statement requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. This Statement is effective for companies at the beginning of the first annual period beginning after June 15, 2005. The Company is in the process of reviewing SFAS 151 and has not determined the effects on the consolidated financial statements.

 

Collective Bargaining

 

At March 31, 2005, the Company had approximately 6,600 employees. Of these employees, approximately 3,250, almost all of whom work in the Company’s European facilities, were covered by collective bargaining agreements. The average term of these agreements is one to two years, and these agreements expire over the period through 2007.

 

Use of Estimates

 

The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the amounts reported in the financial statements and accompanying notes. Actual results could differ from those estimates.

 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

Reclassifications

 

Certain amounts in the prior years’ financial statements have been reclassified to conform to the current year presentation.

 

2. Recapitalization

 

Cash Payment to Stockholders and Management. In March 2004, the Company paid a $270,000 cash payment to its existing stockholders and certain members of its management, of which $258,367 represents distributions to stockholders and $11,633 represents a bonus.

 

New Credit Facilities. Concurrent with the $270,000 cash payment, the Company entered into two new credit facilities. The senior secured credit facility consists of a $380,000 seven-year term loan B facility and a $100,000 five-year revolving credit facility. The senior second lien credit facility consists of $120,000 of eight-year notes. In March 2004, the Company borrowed $500,000 under the senior secured credit facility and the senior second lien credit facility. The Company used $219,000 of the proceeds from borrowings under the new credit facilities to repay all amounts then outstanding under the Company’s previously existing senior credit facility and $11,000 to pay transaction costs associated with the new credit facilities. Obligations under the new credit facilities are secured by a first-priority security interest in substantially all of the United States existing and hereafter acquired assets, including substantially all of the capital stock of all of the Company’s United States subsidiaries that are guarantors under the new credit facility, and 65% of the capital stock of certain of the Company’s foreign subsidiaries that are owned by the United States companies. Obligations under the senior second lien facility were secured by a second-priority lien on the same collateral.

 

The following sets forth the sources and uses of funds in connection with the recapitalization:

 

Source of funds

      

Borrowings under the new senior secured credit facility

   $ 380,000

Borrowings under the new senior second lien credit facility

     120,000
    

Total

   $ 500,000
    

Use of funds

      

Cash payment to stockholders and management

   $ 270,000

Repayments under previously existing senior credit facility

     219,000

Transaction fees and expenses

     11,000
    

Total

   $ 500,000
    

 

Our fiscal 2004 results reflect the impact of the recapitalization including a pretax charge to earnings of $6,569 for the write-off of the remaining deferred financing fees outstanding under the previously existing senior credit facility.

 

3. Acquisition

 

On March 22, 2002, EnerSys acquired the assets, stock and business of substantially all of the subsidiaries and affiliates comprising the Energy Storage Group of Invensys. ESG is a manufacturer and supplier of lead-acid industrial batteries with facilities located primarily in Europe, North America, and Asia. This acquisition enhanced our product offering with complementary product lines and increased our ability to service global clients and gain global market share.

 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

As of March 22, 2002, the Company recorded a liability of $18,173 for involuntary termination of employees and for the termination of certain contractual obligations. As a result of the finalization of these plans in fiscal 2003, the Company recorded an additional liability of $26,660 for involuntary termination of employees, environmental costs, warranty costs and plant closure costs.

 

During fiscal 2003 and fiscal 2004, the Company utilized $17,322 of these reserves primarily for the termination of employees, for warranty costs and for plant closure costs. During fiscal 2005, the Company utilized $17,742 of these reserves. The fiscal 2005 utilization included $10,369 for the involuntary termination of employees, $3,737 for the termination of certain contractual obligations, and $3,636 for plant closure and other costs.

 

A rollforward of the above restructuring reserves is as follows:

 

Balance at March 31, 2002

   $ 18,173  

Purchase accounting adjustment

     26,660  

Costs incurred

     (11,974 )

Foreign currency impact

     6,520  
    


Balance at March 31, 2003

     39,379  

Cost incurred

     (5,348 )

Other

     (651 )

Foreign currency impact

     4,964  
    


Balance at March 31, 2004

     38,344  

Cost incurred

     (17,742 )

Other

     (5,749 )

Foreign currency impact

     1,118  
    


Balance at March 31, 2005

   $ 15,971  
    


 

The remaining restructuring reserve as of March 31, 2005 represents primarily the remaining payments due of $3,700 for the cancellation of the Germany steam plant contract, of which $2,100 is to be paid during fiscal 2006, and $1,600 is to be paid during fiscal 2007; severance at the Germany location of $3,100, which is expected to be paid during fiscal 2006; pension at the United Kingdom location of $1,267, which is expected to be paid through the life expectancy of the participants; and environmental costs of $6,500, the majority of which is expected to be paid over the next 5 fiscal years, and $1,404 of other payments to be paid during fiscal 2006.

 

4. Inventories

 

Inventories consist of:

 

     2004

   2005

Raw materials

   $ 31,157    $ 34,710

Work-in-process

     35,917      39,628

Finished goods

     64,638      71,709
    

  

Total

   $ 131,712    $ 146,047
    

  

 

Inventory reserves for obsolescence and other estimated losses were $10,895 and $9,898 at March 31, 2004 and 2005, respectively.

 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

5. Property, Plant, and Equipment

 

Property, plant, and equipment consists of:

 

     2004

    2005

 

Land, buildings, and improvements

   $ 99,239     $ 106,338  

Machinery and equipment

     256,382       278,798  

Construction in progress

     13,776       15,793  
    


 


       369,397       400,929  

Less accumulated depreciation

     (84,547 )     (121,061 )
    


 


Total

   $ 284,850     $ 279,868  
    


 


 

6. Goodwill and Other Intangible Assets

 

Information regarding the Company’s goodwill and other intangible assets follows:

 

    2004

  2005

   

Gross

Amount


 

Accumulated

Amortization


   

Net

Amount


 

Gross

Amount


 

Accumulated

Amortization


   

Net

Amount


Unamortizable intangible assets:

                                       

Goodwill

  $ 308,237   $ (1,412 )   $ 306,825   $ 312,091   $ (1,412 )   $ 310,679

Trademarks

    76,240     (953 )     75,287     76,240     (953 )     75,287

Amortizable intangible assets:

                                       

Non-compete

    131     (115 )     16     131     (131 )     0

Patents

    250     (58 )     192     250     (75 )     175
   

 


 

 

 


 

Total

  $ 384,858   $ (2,538 )   $ 382,320   $ 388,712   $ (2,571 )   $ 386,141
   

 


 

 

 


 

 

The changes in the carrying amount of goodwill by business segment are as follows:

 

     FY2004

    FY2005

 
     Reserve

    Motive

    Total

    Reserve

    Motive

    Total

 

Balance at beginning of year

   $ 161,348     $ 134,357     $ 295,705     $ 166,191     $ 140,634     $ 306,825  

Goodwill adjustment for balances acquired in ESG acquisition

     (3,491 )     (2,901 )     (6,392 )     (3,503 )     (2,994 )     (6,497 )

Goodwill adjusted for balances acquired in Yuasa, Inc. acquisition

     (849 )     —         (849 )     45       (421 )     (376 )

Goodwill acquired in Japan acquisition

     —         —         —         —         75       75  

Goodwill acquired in Australia acquisition

     —         —         —         —         310       310  

Foreign currency translation gain

     9,183       9,178       18,361       1,831       8,511       10,342  
    


 


 


 


 


 


Balance at end of year

   $ 166,191     $ 140,634     $ 306,825     $ 164,564     $ 146,115     $ 310,679  
    


 


 


 


 


 


 

The goodwill adjustment of $(6,392) for fiscal 2004 is a reclassification to correct the income tax liability assumed in the acquisition of ESG. The goodwill adjustment of $(6,497) for fiscal 2005 is attributed to the reduction of certain liabilities accrued at the purchase date and the adjustment of deferred taxes associated with the acquisition.

 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

The Company estimated tax-deductible goodwill to be approximately $25,000 and $24,000 as of March 31, 2004 and 2005, respectively.

 

7. Other Assets

 

Other current assets consist of the following:

 

     March 31

     2004

   2005

Nontrade receivables

   $ 2,523    $ 1,726

Customer advance payments

     —        1,587

Other

     2,020      5,001
    

  

Total

   $ 4,543    $ 8,314
    

  

 

Other assets consist of the following:

 

     March 31

     2004

   2005

Rental batteries

   $ 7,330    $ 9,535

Leases receivable

     3,689      3,311

Deferred financing fees

     9,363      6,546

Pension

     8,431      9,276

Other

     5,357      6,469
    

  

Total

   $ 34,170    $ 35,137
    

  

 

8. Accrued Expenses

 

Accrued expenses consist of the following:

 

     2004

   2005

Restructuring

   $ 30,528    $ 11,528

Payroll and benefits

     40,113      37,996

Warranty

     23,280      22,786

Income taxes, currently payable

     21,795      23,263

Accrued selling expenses

     16,366      15,775

Pension and social security

     7,017      4,869

Interest

     599      1,842

Other

     26,301      32,638
    

  

Total

   $ 165,999    $ 150,697
    

  

 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

9. Debt

 

In November 2000, the Company entered into a senior Credit Agreement with Morgan Stanley Senior Funding, Inc. and various lending institutions (Credit Agreement) containing a Tranche A Note for $40,000, a Tranche B Note for $110,000, and a Revolving Note for $50,000. In March 2002, an amendment to the Credit Agreement increased the amount available to $146,000 on the Tranche B Note and $57,000 on the Revolving Note. Quarterly principal payments on the Tranche A and B Notes began March 31, 2001 with final payments due on November 9, 2006 and November 9, 2008, respectively. The maturity date of the Revolving Note was November 9, 2006. Loans and other liabilities under the Credit Agreement were secured by substantially all United States assets of the Company. Borrowings under the Credit Agreement bore interest at a floating rate based, at the Company’s option, upon (i) a LIBOR rate plus an applicable percentage or (ii) the greater of the federal funds rate plus 0.5% or the prime rate, plus an applicable percentage. The applicable percentages (the credit spreads) were subject to change based on the ratio of the Company’s senior debt to EBITDA (all rates and terms are as defined in the Credit Agreement). In conjunction with the recapitalization in March 2004, the obligations under this Credit Agreement were paid in full and the Credit Agreement was terminated in March 2004.

 

In connection with the acquisition of ESG, the Company entered into a seller note agreement with Invensys of $100,000 at a fixed rate of 3.0275%, due March 31, 2010. In accordance with the terms of the seller note agreement, the Company issued two new notes in fiscal 2003 in lieu of paying semi-annual cash interest to Invensys for $1,211 and $1,570, respectively. The two new notes carried the same terms, conditions, interest rate, and maturity date as the original note. The notes were subordinate to the above Credit Agreement. The face values of the notes were discounted by the difference of the estimated market rate of 10.0% and 3.0275%. The estimated market rate of 10.0% was determined to be the rate of interest the Company would have incurred at that time for the issuance of subordinated notes. The discount amount of $38,552 and $0 at March 31, 2003 and 2004, respectively, was being accreted to the principal amount with the accretion being charged to interest expense over the period to its maturity. In conjunction with the Settlement Agreement with Invensys, these notes were paid in full in December 2003.

 

In connection with the acquisition of ESG, the Company assumed a $5,000 note payable to the prior owner of an acquired manufacturing plant in Mexico. The note was due on February 2, 2004, plus accrued interest at a one-year LIBOR rate (3.28% at March 31, 2005). In fiscal 2004, the Company paid $1,786 on the note and the balance is pending settlement of certain disputes. In fiscal 2005, the Company made payments totaling $230 on this note.

 

In December 2003, the Company entered into an agreement with Invensys (Settlement Agreement) under which the Company paid $94,100 for the repurchase of seller notes and warrants delivered to Invensys as part of the consideration for the acquisition of ESG and in settlement of other matters, primarily termination of a supply agreement. This transaction was funded by utilizing $43,100 of short-term investments, $19,000 from an accounts receivable financing facility (which was paid off and terminated on March 9, 2004), $7,000 additional Tranche B borrowing and $25,000 Revolving Note drawdown.

 

In March 2004, the Company paid a $270,000 cash payment to stockholders and certain members of management. In connection with the cash payment, on March 17, 2004, the Company terminated our previously existing senior credit facility and entered into a new $480,000 senior secured credit facility, which consists of a $380,000 term loan B and a $100,000 revolving credit line, and entered into a new $120,000 senior second lien term loan. The Company used the proceeds of the $500,000 in term loans to fund the cash payment in the amount of $270,000, repay all amounts then outstanding under the previously existing senior credit facility in the amount of $219,000, and pay transaction costs associated with the new credit facilities of $11,000. No amounts were borrowed under the revolving credit line in conjunction with the cash payments.

 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

The net proceeds from the IPO in July 2004 (as described in Note 1) were $139,232. The net proceeds and $1,696 of other corporate funds were used to prepay the entire principal, accrued interest and a $2,400 prepayment penalty on our senior second lien term loan ($123,015) and to prepay a portion ($17,913) of our $380,000 senior secured term loan B.

 

In August 2004, we amended our credit agreement and reduced our borrowing rates on the senior secured term loan B by 0.50%. The existing term loans ($361,137 plus accrued interest) were paid in full and simultaneously new term B loans of $365,000 were borrowed.

 

In March 2005, we amended our credit agreement to allow for the Company’s planned acquisition of the motive power battery business of FIAMM S.p.A. and the secured financing for such acquisition. Additionally, the amendment revised the senior secured leverage ratio for the Company’s next six quarters. See Note 25 for discussion of subsequent event.

 

The $365,000 senior secured term loan B is subject to a 0.25% quarterly principal amortization and matures on March 17, 2011. The $100,000 revolving credit line matures on March 17, 2009. Obligations under the credit facilities are secured by substantially all of our United States existing and hereafter acquired assets, including substantially all of the capital stock of all of our United States subsidiaries that are guarantors under the new credit facility, and 65% of the capital stock of certain of our foreign subsidiaries that are owned by our United States companies. Borrowings under the credit agreements bear interest at a floating rate based, at our option, upon (i) a LIBOR rate plus an applicable percentage or (ii) the greater of the federal funds rate plus 0.5% or the prime rate, plus an applicable percentage. There is a provision that would require prepayment based upon certain excess cash flow amounts, as defined. There are no prepayment penalties on loans under the $480,000 senior secured credit facility.

 

As of March 31, 2004 and 2005, the Company had available under all its lines of credit approximately $124,600 and $125,400, respectively. Included in the March 31, 2004 and 2005 amounts are $24,600 and $26,200, respectively, of uncommitted lines of credit.

 

The effective borrowing rates for 2004 and 2005 were 5.0% and 4.9% respectively.

 

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Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

The following summarizes the Company’s long-term debt:

 

     March 31

     2003

   2004

   2005

New Term Loan B: Payable in quarterly installments of $913 through March 17, 2011, with the remaining balance due on March 17, 2001, bearing interest at 4.99% at March 31, 2005 (1)

   $ —      $ —      $ 362,263

Term Loan B: Payable in quarterly installments through March 17, 2011, bearing interest at 3.59% at March 31, 2004, repaid on August 20, 2004

     —        380,000      —  

Second Lien term notes: Payable in a single installment on March 17, 2012, repaid on August 4, 2004

     —        120,000      —  

Tranche A: Payable in quarterly installments through November 9, 2008, refinanced on March 17, 2004

     32,500      —        —  

Tranche B: Payable in quarterly installments through November 9, 2008, refinanced on March 17, 2004

     143,075      —        —  

Mortgage loan payable in monthly installments through August 1, 2003, bearing interest at 3.00% per annum. Loan was secured by a mortgage lien interest in the Company’s corporate headquarters

     92      —        —  

Subordinated notes payable to Invensys of $102,781 and $0 at March 31, 2003 and 2004 face amounts, respectively, bearing interest at 3.0275% per annum, due in full March 31, 2010 (less unamortized discount of $38,552 and $0 as of March 31, 2003 and 2004, respectively, based on imputed interest rate of 10%).

     64,229      —        —  

Note payable, bearing interest at 1.46%, 1.47% and 3.28% at March 31, 2003, 2004 and 2005, respectively

     5,000      3,214      2,984
    

  

  

Total debt

     244,896      503,214      365,247

Less current portion

     13,052      7,014      6,634
    

  

  

Total long-term debt

   $ 231,844    $ 496,200    $ 358,613
    

  

  


(1) LIBOR component on $128,000 swapped into fixed rates as discussed in Note 12.

 

The Company paid $15,686, $15,474 and $22,110, net of amounts capitalized, for interest during the fiscal years ended March 31, 2003, 2004 and 2005, respectively. Aggregate maturities of long-term debt are as follows:

 

2006

   $ 6,634

2007

     3,650

2008

     3,650

2009

     3,650

2010

     3,650

Thereafter

     344,013
    

     $ 365,247
    

 

The Company’s financing agreements contain various covenants which, absent prepayment in full of the indebtedness and other obligations, or the receipt of waivers, would limit the Company’s ability to conduct certain specified business transactions including incurring debt, mergers, consolidations or similar transactions,

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

buying or selling assets out of the ordinary course of business, engaging in sale and leaseback transactions, paying dividends and certain other actions. The Company is in compliance with all such covenants.

 

As of March 31, 2004 and 2005, the Company had $325 and $825, respectively, of standby letters of credit outstanding that reduced the borrowings available under the Revolving Note. As of March 31, 2004 and 2005, the Company had $0 and $3,564, respectively, of bank guarantees ($2,442 to be paid in fiscal 2006 and $1,122 to be paid in fiscal 2008) to acquire certain assets.

 

10. Leases

 

The Company’s future minimum lease payments under capital and operating leases that have noncancelable terms in excess of one year at March 31, 2005 are as follows:

 

     Capital
Leases


   Operating
Leases


2006

   $ 2,203    $ 10,596

2007

     1,277      7,847

2008

     856      4,392

2009

     479      1,885

2010

     296      1,086

Thereafter

     38      239
    

  

Total minimum lease payments

     5,149    $ 26,045
           

Amounts representing interest

     650       
    

      

Net minimum lease payments, including current portion of $1,755

   $ 4,499       
    

      

 

Rental expense was $17,491, $17,818 and $19,833 for the fiscal years ended March 31, 2003, 2004 and 2005, respectively. Amortization of capitalized leased assets is included in depreciation expense. Certain operating lease agreements contain renewal or purchase options and/or escalation clauses.

 

11. Other Liabilities

 

Other long-term liabilities consists of the following:

 

     March 31

     2004

   2005

Pension and profit sharing obligation

   $ 27,462    $ 20,981

Restructuring reserves

     19,879      9,209

Claims settlement accrual

     4,500      1,500

Swap liability

     4,097      326

Deferred income

     1,054      1,884

Minority interest

     2,807      2,807

Other

     3,205      4,112
    

  

Total

   $ 63,004    $ 40,819
    

  

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

12. Derivative Financial Instruments

 

In February 2001, the Company entered into interest rate swap agreements to fix the interest rate on $60,000 of its floating-rate obligations at a rate of 5.59% per annum through February 22, 2006. In April and May 2004, the Company amended these agreements to extend the maturity to February 22, 2008, and reduce the fixed rate to 5.16% per annum beginning May 24, 2004. In accordance with SFAS No. 133, the interest rate swaps are considered perfectly effective against changes in the fair value of the underlying debt and, as a result, there is no need to periodically reassess the effectiveness during the term of the hedge. Cash flows related to the interest rate swap agreements are included in interest expense over the terms of the agreements.

 

The Company recorded unrealized (loss) gain on interest rate swaps of $(4,305), $1,452 and $3,771 for the fiscal years ended March 31, 2003, 2004 and 2005, respectively, that is included in other comprehensive loss. The estimated fair value of the Company’s interest rate swap agreements was a liability of $5,768, $4,316 and $545 at March 31, 2003, 2004 and 2005, respectively, as estimated based on quotes from market makers of these instruments. The Company recorded an expense of $2,341, $2,653 and $2,618 in fiscal 2003, 2004 and 2005, respectively, which was recorded as an increase in interest expense.

 

In conjunction with the February 2001 swap agreements, the Company entered into option agreements that gave the counterparties the right, exercisable on February 22, 2004, to swap a floating interest rate payment by the Company on a notional amount of $60,000 for the receipt by the Company of a fixed interest rate payment of 5.59%, for the two-year period from February 22, 2004 to February 22, 2006. The option agreements expired on February 22, 2004 and were not exercised by the counterparties. The Company had not designated the option agreements as hedge instruments, thus changes in the fair value of the agreements were recorded as adjustments to interest expense. The estimated fair value of the Company’s option agreements was a liability of $45 at March 31, 2003 and settled at March 31, 2004.

 

In April 2004, the Company entered into interest rate swap agreements to fix the interest rate on an additional $60,000 of its floating-rate obligations, beginning May 5, 2004, at a rate of 2.85% per annum in Year 1, 3.15% per annum in Year 2, 3.95% per annum in Year 3 and 4.75% per annum in Year 4. These agreements expire on May 5, 2008.

 

In August 2004, the Company entered into an interest rate swap agreement to fix the interest rate on an additional $8,000 of its floating-rate obligations, beginning November 5, 2004, at a rate of 2.85% per annum for half of Year 1, 3.15% per annum in Year 2, 3.95% per annum in Year 3 and 4.20% per annum in Year 4. These agreements expire on May 5, 2008.

 

During the fiscal year ending March 31, 2005, the Company entered into lead hedge contracts to fix the price of lead for lead purchases. In accordance with SFAS No. 133, the lead forward purchase contracts are considered perfectly effective against changes in the fair value of the underlying lead purchases and, as a result, there is no need to periodically reassess the effectiveness during the term of the hedges. Cash flows related to the lead forward purchase contracts are included in inventory. The fair value of open lead hedge contracts at March 31, 2005 was $785 and was recorded in other comprehensive income. The gain on the settlement of lead hedge contracts during fiscal 2005 was $4,425, a portion of which is recorded as a reduction of cost of goods sold and a portion of which was included in inventory at March 31, 2005.

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

13. Income Taxes

 

Income tax (benefit) expense is composed of the following:

 

     Fiscal year ended March 31

     2003

    2004

    2005

Current:

                      

Federal

   $ (1,147 )   $ —       $ —  

State

     —         —         —  

Foreign

     5,123       9,597       7,452
    


 


 

Total current

     3,976       9,597       7,452

Deferred:

                      

Federal

     2,473       (12,348 )     6,270

State

     120       77       979

Foreign

     5,786       5,631       2,658
    


 


 

Total deferred

     8,379       (6,640 )     9,907
    


 


 

Income tax expense

   $ 12,355     $ 2,957     $ 17,359
    


 


 

 

Earnings (loss) before income taxes consists of the following:

 

     Fiscal year ended March 31

     2003

   2004

    2005

United States

   $ 1,161    $ (44,778 )   $ 6,225

Foreign

     34,046      52,571       43,517
    

  


 

Earnings before income taxes

   $ 35,207    $ 7,793     $ 49,742
    

  


 

 

Income taxes paid or (refunds) received by the Company for the fiscal years ended March 31, 2003, 2004 and 2005 were $3,830, $(3,083) and $9,133, respectively.

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

The following table sets forth the tax effects of temporary differences that give rise to significant portions of the deferred tax assets and liabilities:

 

     March 31

 
     2004

    2005

 

Deferred tax assets:

                

Accounts receivable

   $ 1,547     $ 1,452  

Inventories

     3,543       4,913  

Other intangible assets

     2,197       1,724  

Plant and equipment

     5,823       —    

Net operating loss carryforwards

     81,023       94,817  

Accrued liabilities and restructuring expenses

     21,314       17,037  

Other noncurrent items

     9,303       5,314  
    


 


Gross deferred tax assets

     124,750       125,257  

Less valuation allowance

     (74,109 )     (78,084 )
    


 


Total deferred tax assets

     50,641       47,173  

Deferred tax liabilities:

                

Inventories

     167       1,034  

Property, plant and equipment

     30,197       33,863  

Other intangible assets

     29,389       31,326  

Other noncurrent items

     1,539       5,971  
    


 


Total deferred tax liabilities

     61,292       72,194  
    


 


Net deferred tax assets (liabilities)

   $ (10,651 )   $ (25,021 )
    


 


 

The Company has approximately $48,875 in United States federal net operating loss carryforwards that begin to expire in the year beginning 2023.

 

The Company has recorded a deferred tax asset of approximately $17,106 related to net operating loss carryforwards in the United States. The Company expects to fully realize these United States net operating loss carryforwards against reversing taxable temporary differences, implementing certain tax planning strategies, and projected future taxable income; therefore management has not recorded a valuation allowance against this amount.

 

The Company has certain temporary differences in the United States related to the ESG acquisition, the tax benefit of which is limited by Section 382 of the Internal Revenue Code. The Company has recorded a full valuation allowance against these deferred tax assets as it is more likely than not that these assets will not be realized in the future.

 

The net operating loss carryforwards at March 31, 2005 related to its foreign subsidiaries are approximately $176,069. Some of these net operating loss carryforwards have an unlimited life, while others expire at various times over the next twenty years. In addition, the Company also had approximately $93,342 of net operating loss carryforwards for state tax purposes that expire at various times over the next 20 years. The Company has recorded a valuation allowance for net deferred tax assets in certain foreign and state tax jurisdictions, primarily related to net operating loss carryforwards, due to the significant losses incurred in these tax jurisdictions. Approximately $66,895 of the March 31, 2005 valuation allowance would be allocated to reduce goodwill should

 

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Table of Contents

EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

the Company subsequently recognize tax benefits for the related deferred tax assets. During the fiscal year ended March 31, 2005, the Company recorded tax benefits of $854 due to the utilization of net operating loss carryforwards in certain foreign subsidiaries.

 

A reconciliation of income taxes at the statutory rate to the income tax provision is as follows:

 

     Fiscal year ended March 31

 
     2003

    2004

    2005

 

United States statutory income tax (benefit) expense (at 35%)

   $ 12,322     $ 2,728     $ 17,410  

Increase (decrease) resulting from:

                        

State income taxes, net of federal effect

     120       50       636  

Nondeductible expenses

     359       1,293       1,837  

Effect of foreign operations

     (446 )     (1,114 )     (2,524 )
    


 


 


Income tax expense

   $ 12,355     $ 2,957     $ 17,359  
    


 


 


 

At March 31, 2005, the Company has not recorded United States income or foreign withholding taxes on approximately $110,510 of undistributed earnings of foreign subsidiaries that could be subject to taxation if remitted to the United States because the Company currently plans to keep these amounts permanently invested overseas.

 

The American Jobs Creation Act of 2004 (the “Act”) was signed into law in late 2004. The Act provides for a special one-time 85 percent dividends-received deduction, upon meeting certain criteria, on the repatriation of certain foreign earnings from controlled foreign corporations. The deduction is available to the Company through March 31, 2006. The Company is currently evaluating the provisions of the Act, and therefore is unable to reasonably estimate a range of amounts that are being considered for repatriation, or the related income tax effects, if any, at this time. The Company will continue to evaluate the provisions of the Act and expects to complete this analysis during the fiscal year ending March 31, 2006. The income tax effect, if any, of repatriating any foreign earnings will be recognized in the period in which the decision to repatriate is made.

 

14. Pension Plans

 

The Company provides pension benefits to substantially all eligible salaried and hourly employees. The following table sets forth a reconciliation of the related benefit obligation, plan assets, and accrued benefit costs related to the pension benefits provided by the Company for these employees covered by defined benefit plans:

 

     United States Plans

    International Plans

 
     March 31

    March 31

 
     2004

    2005

    2004

    2005

 

Change in benefit obligation

                                

Benefit obligation at the beginning of the year

   $ 7,993     $ 8,339     $ 15,916     $ 22,233  

Service cost

     392       197       3,459       3,274  

Interest cost

     472       492       1,192       1,365  

Benefits paid

     (456 )     (529 )     (1,170 )     (1,536 )

Plan participants’ contributions

     —         —         922       963  

Change in assumptions

     —         —         —         —    

Change due to plan amendment

     36       —         —         —    

Experience (gain) loss

     (98 )     22       (155 )     324  

Foreign currency translation adjustment

     —         —         2,069       1,058  
    


 


 


 


Benefit obligation at the end of the period

   $ 8,339     $ 8,521     $ 22,233     $ 27,681  
    


 


 


 


 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

     United States Plans

    International Plans

 
     March 31

    March 31

 
     2004

    2005

    2004

    2005

 

Change in plan assets

                                

Fair value of plan assets at the beginning of the period

   $ 4,865     $ 5,771     $ 3,021     $ 7,679  

Actual return on plan assets

     1,330       224       369       1,339  

Employer contributions

     32       1,064       3,185       2,330  

Plan participants’ Contributions

     —         —         922       963  

Benefits paid, inclusive of plan expenses

     (456 )     (529 )     (252 )     (1,076 )

Foreign currency translation adjustments

     —         —         433       240  
    


 


 


 


Fair value of plan assets at the end of the period

   $ 5,771     $ 6,530     $ 7,678     $ 11,475  
    


 


 


 


Funded status (deficit)

   $ (2,568 )   $ (1,991 )   $ (14,555 )   $ (16,206 )

Unrecognized net loss

     2,426       2,638       65       856  
    


 


 


 


Prepaid (accrued) benefit cost

   $ (142 )   $ 647     $ (14,490 )   $ (15,350 )
    


 


 


 


 

Prepaid pension cost is included in other assets and accrued benefit liability is included in other liabilities.

 

Net periodic pension cost for 2003, 2004, and 2005 includes the following components:

 

     United States Plans

    International Plans

 
     March 31

    March 31

 
     2003

    2004

    2005

    2003

   2004

    2005

 

Service Cost

   $ 529     $ 392     $ 197     $ 1,970    $ 3,459     $ 3,274  

Interest Cost

     435       472       492       806      1,192       1,365  

Actual loss (return) on plan assets

     984       (1,330 )     (224 )     115      (369 )     (1,339 )

Amortization and deferral

     (1,514 )     1,099       (191 )     —        9       12  
    


 


 


 

  


 


Net periodic benefit cost

   $ 434     $ 633     $ 274     $ 2,891    $ 4,291     $ 3,312  
    


 


 


 

  


 


 

Significant assumptions used in accounting for the pension benefit plans are as follows:

 

     United States Plans

    International Plans

 
     March 31

    March 31

 
         2003    

        2004    

        2005    

        2004    

        2005    

 

Discount rate

   6.0 %   6.0 %   6.0 %   4.8-6.0 %   4.8-5.8 %

Expected return on plan assets

   9.0     9.0     9.0     7.0-7.8     6.0-7.8  

Rate of compensation increase

   N/A     N/A     N/A     2.0-4.0     2.0-4.0  

 

The United States plans do not include compensation in the formula for determining the pension benefit as it is based solely on years of service.

 

The Company’s investment policy emphasizes a balanced approach to investing in securities of high quality and ready marketability. Investment flexibility is encouraged so as not to exclude opportunities available through a diversified investment strategy.

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

Equity investments are maintained within a target range of 50%-70% of the total portfolio at market. Investments in debt securities include issues of various maturities, and the average quality rating of bonds should be investment grade with a minimum quality rating of “B” at the time of purchase.

 

The Company periodically reviews the asset allocation of its portfolio. The proportion committed to equities, debt securities and cash equivalents is a function of the values available in each category and risk considerations. The plan’s overall return will be compared to and expected to meet or exceed established benchmark funds and returns over a three to five year period.

 

The objectives of the Company’s investment strategies are: (a) the achievement of a reasonable long-term rate of total return consistent with an emphasis on preservation of capital and purchasing power, (b) stability of annual returns through a portfolio risk level which is appropriate to conservative accounts, and (c) reflective of our willingness to forgo significantly above-average rewards in order to minimize above-average risks. These objectives may not be met each year but should be attained over a reasonable period of time.

 

The Company expects to make cash contributions of approximately $3,200 to its pension plans in fiscal year 2006.

 

As a result of the ESG business combination, the Company has assumed a defined benefit plan in Germany. This plan has no assets and a benefit obligation of $13,660 and $14,538 as of March 31, 2004 and 2005, respectively. Other salary and hourly employees are provided benefits in accordance with governmental regulatory requirements.

 

The allocation of investments for the pension plans is as follows:

 

    

United States

March 31


   

International

Plans

March 31

2005


 
       2004    

        2005    

   

Equity securities

   67.5 %   64.2 %   62.3 %

Debt securities

   31.5     27.9     36.2  

Cash equivalents

   1.0     7.9     1.5  
    

 

 

Total

   100.0 %   100.0 %   100.0 %
    

 

 

 

Benefit payments, which reflect expected future service, as appropriate, are expected to be paid as follows:

 

     Pension
Benefits


2006

   $ 1,497

2007

     1,559

2008

     1,560

2009

     1,621

2010

     1,744

Years 2011-2015

     11,205

 

During fiscal 2003 and 2004, the Company had a Defined Contribution Plan (the “401(k) Plan”) covering certain salaried employees. Under the 401(k) Plan, the Company contributed annually 4% of eligible employees’

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

salaries to a trust fund. In addition to the employer contribution, a salaried employee could make voluntary contributions to the plan of up to 75% of their salary (as of July 22, 2002). In addition, the Company was obligated to make additional matching contributions, to the extent of the employee’s participation in the plan, of 25% of the first 4% of the employee’s salary contributed by the employee. The 401(k) Plan also allowed the Company to make discretionary matching contributions.

 

Effective January 1, 2004, the Company amended the 401(k) Plan. The amended 401(k) Plan covers substantially all U.S. salaried and hourly employees except those covered by a union plan. All eligible employees of the amended 401(k) Plan receive a matching contribution of 100% of the first 4% of wages contributed and 50% of the next 2% of wages contributed for a total match of up to 5% by the Company. Employer expenses for the 401(k) plan for the fiscal years ended March 31, 2003, 2004 and 2005 were $1,817, $1,976 and $1,972, respectively.

 

15. Preferred Stock

 

The Company’s certificate of incorporation authorizes the issuance of up to 1,000,000 shares of preferred stock, par value $0.01 per share (Preferred Stock). At March 31, 2005, no shares of Preferred Stock were issued or outstanding. The Board of Directors of the Company has the authority to specify the terms of any Preferred Shares at the time of issuance.

 

In connection with the Company’s acquisition of ESG in 2002, the Company issued 665,883 shares of Series A Convertible Preferred Stock (Series A Preferred Stock), which were, at the date of issuance, convertible into an equal number of shares of Common Stock. The holder of each share of Series A Preferred Stock was entitled to receive a cumulative dividend, in kind, at a rate of 7.5% compounded quarterly. At the option of the holder, each share of Series A Preferred Stock was convertible into one share of Common Stock plus an additional number of shares of Common Stock equal to the cumulative dividend as of the conversion date. The fair value of additional shares issuable upon conversion of the Series A Preferred Stock has been reflected as a preferred stock dividend. At March 31, 2004, the Series A Preferred Stock was convertible into 22,018,294 shares of common stock and that number was reserved for conversion. In the event of a dividend or distribution to holders of Common Stock, the holders of Series A Preferred Stock were entitled to receive an equivalent dividend or distribution based upon the amount of shares of common stock they would hold as if the holders had converted to common stock. No dividends or distributions were payable to holders of common stock unless all dividends to which holders of Series A Preferred Stock are entitled were paid in full.

 

Had the Company dissolved or liquidated prior to conversion, the holders of the Preferred Stock would had been entitled to an amount per share at least equal to the original amount at issuance plus the cumulative dividend as of the date of dissolution or liquidation ($327,677 at March 31, 2004). All of the Series A Preferred Stock were converted into 22,431,138 shares of Common Stock upon the Company’s initial public offering.

 

16. Stock Plans

 

Stock Incentive Plans

 

The Company maintains a management equity plan that reserves 7,113,611 shares of Common Stock for the grant of restricted shares, and various classes of nonqualified stock options. Options have been granted to employees under various plans at prices not less than the fair market value of the shares on the dates the options were granted. Generally, options vest over a four-year period and become exercisable in annual installments over the vesting period. Options generally expire in 10 years.

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

Pro forma information regarding net income required by SFAS No. 123 has been determined as if the Company had accounted for its employee stock options under the fair value method of SFAS No. 123. The fair value of the options granted was estimated at the date of grant using the Black-Scholes option-pricing model with the following assumptions:

 

     2003

    2004

    2005

 

Risk-free interest rate

   5 %   3 %   5 %

Dividend yield

   0 %   0 %   0 %

Expected life

   7 years     7 years     7 years  

Expected volatility

   N/A     N/A     28.9 %

 

As permitted under the provisions of SFAS No. 123 and based on the historical lack of a public market for the Company’s options, no factor for volatility has been reflected in the option-pricing calculation.

 

The following table summarizes the Company’s stock option activity in the years indicated:

 

     2003

   2004

   2005

    

Number of

Options


   

Weighted

Average

Exercise

Price


  

Number of

Options


   

Weighted

Average

Exercise

Price


  

Number of

Options


   

Weighted

Average

Exercise

Price


Outstanding at beginning of year

   5,715,162     $ 19.47    5,680,164     $ 19.52    6,983,601     $ 14.13

March 2004 adjustment to outstanding

   —         N/A    854,865       N/A    —         N/A

Conversion of preferred stock options to common stock options at IPO

   —         N/A    —         N/A    357,507       3.74

Granted

   23,313       14.91    541,829       19.74    194,109       14.03

Exercised

   —         —      —         —      (213,435 )     9.40

Forfeited

   (58,311 )     14.91    (93,257 )     14.91    (47,168 )     18.95
    

        

        

     

Outstanding at end of year

   5,680,164       19.52    6,983,601       14.13    7,274,614       13.72
    

        

        

     

Exercisable at end of year

   5,680,164       17.94    4,011,273       14.26    7,070,989       13.73
    

        

        

     

Reserved for future grant at year-end

   310,678            130,010            869,000        
    

        

        

     

 

Fiscal 2005 options were granted with an exercise price that equals or was in excess of the estimated fair market value of a share of EnerSys common stock on the date of grant. The weighted average estimated fair market value of options that were granted in fiscal 2005 was $4.10.

 

Prior year option grants issued while the Company was a private company were issued at the fair value of the common stock that was estimated contemporaneously with the grants. Determining the fair value of the Company’s stock while it was private required making complex and subjective judgments. The Company’s approach to valuation was based upon a range of factors, including comparable company earning multiples, the illiquidity of the stock in a private company, and the Company’s performance and operating results at the time of the grant, among other items. There was inherent uncertainty in making these estimates.

 

During fiscal year 2005, 10,609 of preferred stock options outstanding, were converted into 357,507 common stock options. The additional preferred stock accretion in fiscal 2005 was 6,553 options. The approximate weighted average exercise price is $3.74 per share. These options are fully vested and expire on October 30, 2008.

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

The Board of Directors approved certain adjustments to the outstanding options as well as the number of options available for grant under the stock incentive plans in response to the recapitalization transaction on March 17, 2004 (see Note 2). The adjustments included increasing the number of shares under option from 6,128,612 to 6,983,469, lowering the exercise prices of $14.98 to $10.82 and lowering the range of options with an exercise price of from $22.37–$28.07 to $16.24–$20.39. These adjustments consequently increased the aggregate number of shares or options to purchase shares that are authorized for issuance under the stock incentive plans from 6,258,686 to 7,113,611. All vesting and term provisions of each award remained unchanged. No compensation expense was recognized in connection with these adjustments since (i) the adjustments were executed in response to an equity restructuring and (ii) the modifications to the awards did not increase the aggregate intrinsic value of each award and did not reduce the per share ratio of the exercise price to the market value.

 

At the date of the IPO, the Management Equity Plan was eliminated and the 2004 Equity Incentive Plan (“EIP”) was established. A maximum of 1,000,000 shares of the Company’s common stock may be subject to awards under the EIP.

 

The following table summarizes information regarding stock options outstanding and exercisable at March 31, 2005:

 

     Options Outstanding

   Options Exercisable

Range of Exercise Prices


  

Number of

Options


  

Weighted

Average

Remaining

Contractual Life


  

Weighted

Average

Exercise Price


  

Number of

Options


  

Weighted

Average

Exercise Price


$3.74

   314,553    3.58    $ 3.74    314,553    $ 3.74

10.82

   3,854,163    5.62      10.82    3,749,742      10.82

19.11

   18,615    6.98      19.11    10,238      19.11

20.39

   16,395    6.98      20.39    9,017      20.39

12.84

   34,500    9.42      12.84    —        —  

14.37

   96,500    9.79      14.37    —        —  

16.24

   1,985,345    2.58      16.24    1,956,911      16.24

21.91

   786,650    5.58      21.91    773,459      21.91

29.36

   167,893    5.58      29.36    167,893      29.36
    
              
      
     7,274,614    4.72    $ 13.72    6,981,813    $ 13.72
    
              
      

 

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Table of Contents

EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

17. Earnings Per Share

 

The following table sets forth the reconciliation from basic to diluted average common shares and the calculations of net earnings per common share (dollars in thousands, except per share data).

 

     March 31

     2003

    2004

    2005

Net earnings

   $ 22,852     $ 4,836     $ 32,383

Series A convertible preferred stock dividends

     24,057       24,689       8,155
    


 


 

Net (loss) earnings available to common stockholders

   $ (1,205 )   $ (19,853 )   $ 24,228
    


 


 

Average common shares:

                      

Basic (weighted-average outstanding shares)

     11,014,421       11,014,421       36,416,358

Dilutive potential common shares from common and preferred stock options

     —         —         630,339
    


 


 

Diluted (weighted-average outstanding shares)

     11,014,421       11,014,421       37,046,697
    


 


 

Basic (loss) earnings per common share

   $ (0.11 )   $ (1.80 )   $ 0.67
    


 


 

Diluted (loss) earnings per common share

   $ (0.11 )   $ (1.80 )   $ 0.65
    


 


 

Antidilutive options and convertible preferred stock not included in the dilutive (loss) earnings per common share calculation

     26,461,851       29,344,854       8,649,375
    


 


 

 

18. Commitments and Contingencies

 

The Company is involved in litigation incidental to the conduct of its business, the results of which, in the opinion of management, are not likely to be material to the Company’s financial condition, results of operations, or cash flows.

 

As a result of its operations, the Company is subject to various federal, state, local, and foreign environmental laws and regulations and is exposed to the costs and risks of handling, processing, storing, transporting, and disposing of hazardous substances, especially lead and acid. The Company’s operations are also subject to federal, state, local, and foreign occupational safety and health regulations, including laws and regulations relating to exposure to lead in the workplace.

 

The Company is involved in ongoing environmental issues at certain of its United States and foreign facilities. The Company currently has identified three potential environmental issues at our Manchester, United Kingdom battery facility and has established reserves of approximately $6,500 in accrued restructuring at March 31, 2005. The Company believes it is indemnified in whole or in part for some of these environmental matters. Based on information available at this time, management believes that its reserves are sufficient to satisfy its environmental liabilities.

 

In order to ensure a steady supply of lead and to hedge against large increases in cost, the Company has entered into contracts with suppliers for the purchase of lead. Each such contract is for a period not extending beyond one year. Under these contracts, the Company was committed at March 31, 2004 to purchase approximately 39 million pounds of lead for a total purchase price of $11,900. At March 31, 2005, the Company was committed to purchase approximately 2 million pounds of lead for a total purchase price of $660.

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

19. Concentration of Credit Risk

 

Financial instruments that subject the Company to potential concentration of credit risk consist principally of trade accounts receivable and temporary cash investments. The Company places its temporary cash investments with various financial institutions and, generally, limits the amount of credit exposure to any one financial institution. Concentration of credit risk with respect to trade receivables is limited by a large, diversified customer base and its geographic dispersion. The Company performs ongoing credit evaluations of its customers’ financial condition and requires collateral, such as letters of credit, in certain circumstances.

 

20. Operations by Industry Segment and Geographic Area

 

The Company has the following two reportable business segments:

 

The Reserve Power segment manufactures batteries used to provide backup power for the continuous operation of critical systems during power disruptions. They include telecommunications and computer systems, such as process control and database systems.

 

The Motive Power segment manufactures batteries used to power mobile manufacturing, warehousing and other ground handling equipment, primarily industrial forklifts.

 

     Reserve Power

   Motive Power

   Other

    Consolidated

Fiscal year ended March 31, 2003

                            

Net sales

   $ 426,900    $ 432,743    $ —       $ 859,643

Operating earnings

     31,079      24,139      (264 )     54,954

Fiscal year ended March 31, 2004

                            

Net sales

   $ 480,006    $ 489,073    $ —       $ 969,079

Operating earnings (loss)

     38,544      36,836      (21,567 )     53,813

Fiscal year ended March 31, 2005

                            

Net sales

   $ 510,506    $ 573,356    $ —       $ 1,083,862

Operating earnings (loss)

     36,793      39,810      (203 )     76,400

 

Other represents restructuring expense and other special charges (see Note 22).

 

Many of the Company’s facilities manufacture products for both of the Company’s segments. Therefore, it is not practicable to disclose asset information on a segment basis.

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

Summarized financial information related to geographic areas in which the Company operated at March 31, 2003, 2004 and 2005 and for each of the years then ended is show below.

 

     2003

    2004

    2005

 

Net sales

                        

Europe

   $ 434,493     $ 511,026     $ 568,837  

Americas

     392,003       408,836       449,997  

Asia

     33,147       49,217       65,028  
    


 


 


Total

   $ 859,643     $ 969,079     $ 1,083,862  
    


 


 


Operating (loss) earnings

                        

Europe

   $ 26,811     $ 36,263     $ 32,091  

Americas

     24,860       34,813       38,749  

Asia

     5,712       4,305       5,763  

Eliminations, special charges and other

     (2,429 )     (21,568 )     (203 )
    


 


 


Total

   $ 54,954     $ 53,813     $ 76,400  
    


 


 


Property, plant and equipment, net

                        

Europe

   $ 141,555     $ 156,470     $ 156,872  

Americas

     126,075       120,474       114,095  

Asia

     8,029       7,906       8,901  
    


 


 


Total

   $ 275,659     $ 284,850     $ 279,868  
    


 


 


 

21. Warranty

 

The Company provides for estimated product warranty expenses when the related products are sold and are primarily included within accrued expenses. Because warranty estimates are forecasts that are based on the best available information, primarily historical claims experience, claims costs may differ from amounts provided. An analysis of changes in the liability for product warranties is as follows:

 

Balance at April 1, 2003

   $ 24,198  

Current year provisions

     16,176  

Costs incurred

     (17,125 )
    


Balance at April 1, 2004

     23,249  

Current year provisions

     14,453  

Costs incurred

     (14,916 )
    


Balance at March 31, 2005

   $ 22,786  
    


 

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Table of Contents

EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

22. Special Charges

 

The following is a summary of special charges:

 

     March 31

     2003

   2004

   2005

Uncompleted acquisition attempts

   $ —      $ 6,800    $ —  

Restructuring

     —        2,295      —  

Bonus and related payroll costs associated with recapitalization

     —        12,052      —  
    

  

  

Special charges—operating

     —        21,147      —  
    

  

  

Settlement agreement

     —        24,405      —  

Write-off of deferred financing costs

     —        6,569      3,622

Prepayment penalty

     —        —        2,400
    

  

  

Special charges—non-operating

     —        30,974      6,022
    

  

  

Total special charges

   $ —      $ 52,121    $ 6,022
    

  

  

 

Special charges-operating for the fiscal year ended March 31, 2004 of $21,147 includes charges for uncompleted acquisitions (primarily legal and professional fees), plant closing costs related to the final settlement of labor matters relating to a North American plant closed in fiscal 2002 and a special bonus paid, including related payroll costs, in connection with the March 17, 2004 recapitalization transaction (see Note 2).

 

Special charges-non-operating for the fiscal year ended March 31, 2004 were $30,974, including $24,405 associated with the Settlement Agreement (see Note 9) that among other items, repaid seller notes and canceled stock warrants, all of which were attributable to the ESG acquisition; and deferred financing costs written off related to debt refinanced in the March 2004 recapitalization.

 

Special charges-non-operating for the fiscal year ended March 31, 2005 were $6,022 for the write-off of a portion of unamortized deferred finance costs and a prepayment penalty on the repayment of its senior secured lien term loan in connection with the IPO.

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

For the fiscal year ended March 31, 2004, the Company recorded a provision of $6,386 primarily for legal costs, including a union settlement, associated with the closing of the North American facility and a reversal of $3,730 for unused reserves related to the reduction of product offerings, resulting in a net provision of $2,656 during the fiscal year ended March 31, 2004. The Company plans to sell the one remaining North American location and has estimated the sales value, net of costs to sell, at $1,000. As of March 31, 2005 this facility has not been sold and is included within other assets. This facility has been actively listed for sale since fiscal 2002, but remains unsold primarily due to its special purpose nature, size and location. As of March 31, 2005, the cumulative cash expenditures incurred to date were $20,438. For the fiscal year ended March 31, 2005, the Company recorded a provision of $715 for additional estimated environmental costs for the North American closed facility and $1,354 for additional estimated costs for exiting its former South American manufacturing operation. As of March 31, 2005, $4,766 of restructuring reserves remained, which represented environmental costs of $2,421, and exit costs of $2,345. A rollforward of this restructuring reserve is as follows:

 

Balance at March 31, 2003

   $ 11,722  

Current year provisions, net

     2,656  

Costs incurred

     (2,315 )
    


Balance at March 31, 2004

     12,063  

Current year provisions, net

     2,069  

Costs incurred

     (9,366 )
    


Balance at March 31, 2005

   $ 4,766  
    


 

Of this balance of $4,766, approximately $3,000 is anticipated to be incurred during fiscal 2006 and the remaining $1,766 is anticipated to be incurred in fiscal 2007.

 

23. Other Income, net

 

     March 31

 
     2003

    2004

    2005

 

Foreign exchange transaction gains

   $ (1,174 )   $ (3,965 )   $ (1,899 )

Other (income) expense

     809       (1,549 )     (957 )

Minority interest

     (399 )     217       217  
    


 


 


Total

   $ (764 )   $ (5,297 )   $ (2,639 )
    


 


 


 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

24. Quarterly Financial Data (Unaudited)

 

The Company reports interim financial information for 13-week periods, except for the first quarter, which always begins on April 1, and the fourth quarter, which always ends on March 31. The four fiscal quarters in fiscal 2005 ended on July 4, 2004, October 3, 2004, January 2, 2005, and March 31, 2005, respectively. The four fiscal quarters in fiscal 2004 ended on June 29, 2003, September 28, 2003, December 28, 2003, and March 31, 2004.

 

     1st Quarter

   2nd Quarter

   3rd Quarter

    4th Quarter

    Fiscal Year

 

Fiscal year ended March 31, 2004

                                      

Net sales

   $ 218,265    $ 222,139    $ 253,296     $ 275,379     $ 969,079  

Gross profit

     52,556      57,276      64,036       72,386       246,254  

Operating earnings

     12,484      17,320      11,744       12,265       53,813  

Net earnings (loss)

     5,800      8,672      (10,399 )     763       4,836  

Series A convertible preferred stock dividends

     5,643      5,731      5,844       7,471       24,689  

Net earnings (loss) available to common stockholders

     157      2,941      (16,243 )     (6,708 )     (19,853 )

Net earnings (loss) per common share— basic

   $ 0.01    $ 0.27    $ (1.47 )   $ (0.61 )   $ (1.80 )

Net earnings (loss) per common share— diluted

   $ 0.01    $ 0.26    $ (1.47 )   $ (0.61 )   $ (1.80 )

Fiscal year ended March 31, 2005

                                      

Net sales

   $ 263,261    $ 261,313    $ 273,707     $ 285,581     $ 1,083,862  

Gross profit

     66,718      61,121      60,365       67,211       255,415  

Operating earnings

     22,114      19,832      16,571       17,883       76,400  

Net earnings

     9,026      6,384      6,818       10,155       32,383  

Series A convertible preferred stock dividends

     8,155      —        —         —         8,155  

Net earnings available to common stockholders

     871      6,384      6,818       10,155       24,228  

Net earnings per common share— basic

   $ 0.08    $ 0.15    $ 0.15     $ 0.22     $ 0.67  

Net earnings per common share— diluted

   $ 0.08    $ 0.15    $ 0.14     $ 0.22     $ 0.65  

 

The following reclasses to reflect gains and losses on disposals of fixed assets in operating earnings rather than other income, net were recorded for the quarters indicated:

 

     1st Quarter

    2nd Quarter

    3rd Quarter

    4th Quarter

    Fiscal Year

 

Fiscal 2004

                                        

Operating earnings, decrease

   $ (5 )   $ (100 )   $ (209 )   $ (517 )   $ (831 )

Other income, net

     5       100       209       517       831  

Fiscal 2005

                                        

Operating earnings, decrease

   $ (401 )   $ (58 )   $ (291 )   $  N/A     $ (750 )

Other income, net

     401       58       291       N/A       750  

 

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EnerSys

 

Notes to Consolidated Financial Statements—(Continued)

March 31, 2005

(In Thousands, Except Per Share Data)

 

During the third quarter of fiscal year 2004 the Company recorded special charges of $33,500 related to the settlement agreement with Invensys, costs associated with abandoned acquisitions and provisions for restructuring. During the fourth quarter of fiscal 2004 the Company recorded special charges of $18,621 related to the recapitalization transaction and during the second quarter of fiscal 2005 the Company recorded special charges of $6,022 related to a write-off of deferred finance costs and a prepayment penalty (see Note 22).

 

25. Subsequent Event

 

On June 1, 2005, the Company acquired the motive power battery business of FIAMM, S.p.A., which operates primarily in Europe. The cash purchase price for this acquisition was €25,000 (approximately $31,250). The acquisition was financed with proceeds from a €25,000 European term loan. The European term loan has amortizing payments and matures on June 30, 2011. Borrowings under the European term loan bear interest at a floating rate based upon a EURIBOR rate plus an applicable percentage.

 

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Table of Contents

ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE

 

None.

 

ITEM 9A. CONTROLS AND PROCEDURES

 

(a) Disclosure Controls and Procedures. The Company’s management, with the participation of the Company’s Chief Executive Officer and Chief Financial Officer, has evaluated the effectiveness of the Company’s disclosure controls and procedures (as such term is defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended (the “Exchange Act”)) as of the end of the period covered by this Report. Based on such evaluation, the Company’s Chief Executive Officer and Chief Financial Officer have concluded that, as of the end of such period, the Company’s disclosure controls and procedures are effective.

 

(b) Internal Control Over Financial Reporting. There have not been any changes in the Company’s internal control over financial reporting (as such term is defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) during the fourth fiscal quarter of the fiscal year to which this report relates that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.

 

ITEM 9B. OTHER INFORMATION

 

Not applicable.

 

PART III

 

ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT

 

Information required by this item is incorporated by reference to the Company’s definitive proxy statement under the captions “Board of Directors” and “Executive Officers,” which will be filed with the Commission not later than 120 days after the close of the fiscal year covered by this Report.

 

ITEM 11. EXECUTIVE COMPENSATION

 

Information required by this item is incorporated by reference to the Company’s definitive proxy statement under the caption “Executive Compensation,” which will be filed with the Commission not later than 120 days after the close of the fiscal year covered by this Report.

 

ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER MATTERS

 

Information required by this item is incorporated by reference to the Company’s definitive proxy statement under the captions “Security Ownership of Certain Beneficial Owners and Management” and “Executive Compensation-Equity Compensation Plan Information,” which will be filed with the Commission not later than 120 days after the close of the fiscal year covered by this Report.

 

ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS

 

Information required by this item is incorporated by reference to the Company’s definitive proxy statement under the caption “Certain Relationships and Related Transactions,” which will be filed with the Commission not later than 120 days after the close of the fiscal year covered by this Report.

 

ITEM 14. PRINCIPAL ACCOUNTING FEES AND SERVICES

 

Information required by this item is incorporated by reference to the Company’s definitive proxy statement under the caption “Audit Committee Report,” which will be filed with the Commission not later than 120 days after the close of the fiscal year covered by this Report.

 

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Table of Contents

PART IV

 

ITEM 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES

 

(a) The following documents are filed as part of this Report:

 

(1) Consolidated Financial Statements

 

See Index to Consolidated Financial Statements on page A-47.

 

(2) Financial Statement Schedules

 

The following consolidated financial statement schedule should be read in conjunction with the consolidated financial statements (see Item 8. “Financial Statements and Supplementary Data:”): Schedule II—Valuation and Qualifying Accounts on page A-88.

 

All other schedules are omitted because they are not applicable or the required information is contained in the consolidated financial statements or notes thereto.

 

(b) The following documents are filed herewith as exhibits:

 

Exhibit Number

  

Description of Exhibit


3.1    Fifth Restated Certificate of Incorporation (incorporated by reference to Exhibit 3.1 to Amendment No. 3 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 13, 2004).
3.2    Bylaws (incorporated by reference to Exhibits 3.2 to Amendment No. 3 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 13, 2004).
4.1    2004 Securityholder Agreement (incorporated by reference to Exhibit 4.2 to Amendment No. 4 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 26, 2004).
10.1    Credit Agreement, dated March 17, 2004, among EnerSys, EnerSys Capital Inc., various lending institutions party thereto, Bank of America, N.A., as Administrative Agent, Morgan Stanley Senior Funding, Inc., as Syndication Agent, and Lehman Commercial Paper Inc., as Documentation Agent (incorporated by reference to Exhibit 10.9 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.2    First Amendment and Consent to Credit Agreement (File No. 001-32253) (incorporated by reference to Exhibit 10.28 to EnerSys’ Form 10-Q filed on September 9, 2004).
10.3    Second Amendment and Consent to Credit Agreement (filed herewith)
10.4    Pledge Agreement, dated March 17, 2004, among EnerSys, various subsidiaries of EnerSys and Bank of America, N.A., as Collateral Agent (incorporated by reference to Exhibit 10.10 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.5    Security Agreement, dated March 17, 2004, among EnerSys, various subsidiaries of EnerSys and Bank of America, N.A., as Collateral Agent (incorporated by reference to Exhibit 10.11 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.6    Subsidiaries Guaranty, dated March 17, 2004, among various subsidiaries of EnerSys, in favor of Bank of America, N.A., as Administrative Agent (incorporated by reference to Exhibit 10.12 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.7    Second-Lien Credit Agreement, dated March 17, 2004, among EnerSys, EnerSys Capital Inc., various lending institutions party thereto, Bank of America, N.A., as Administrative Agent, Morgan Stanley Senior Funding, Inc., as Syndication Agent, and Lehman Commercial Paper Inc., as Documentation Agent (incorporated by reference to Exhibit 10.13 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).

 

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Exhibit Number

  

Description of Exhibit


10.8    Second-Lien Pledge Agreement, dated March 17, 2004, among EnerSys, various subsidiaries of EnerSys and Bank of America, N.A., as Second-Lien Collateral Agent (incorporated by reference to Exhibit 10.14 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.9    Second-Lien Security Agreement, dated March 17, 2004, among EnerSys, various subsidiaries of EnerSys and Bank of America, N.A., as Second-Lien Collateral Agent (incorporated by reference to Exhibit 10.15 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.10    Second-Lien Subsidiaries Guaranty, dated March 17, 2004, among various subsidiaries of EnerSys, in favor of Bank of America, N.A., as Administrative Agent (incorporated by reference to Exhibit 10.16 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.11    Intercreditor Agreement, dated March 17, 2004, by and among EnerSys, EnerSys Capital Inc. and Bank of America, N.A., in its capacity as Collateral Agent for the First-Lien Obligations and in its Capacity as Collateral Agent for the Second-Lien Obligations (incorporated by reference to Exhibit 10.17 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.12    Employment Agreement, dated November 9, 2000, between Yuasa, Inc. and John D. Craig and letter of amendment thereto (incorporated by reference to Exhibit 10.2 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.13    Employment Agreement, dated November 9, 2000, between Yuasa, Inc. and Michael T. Philion and letter of amendment thereto (incorporated by reference to Exhibit 10.3 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.14    Employment Agreement, dated November 9, 2000, between Yuasa, Inc. and John A. Shea and letter of amendment thereto (incorporated by reference to Exhibit 10.5 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.15    Employment Agreement, dated November 9, 2000, between Yuasa, Inc. and Richard W. Zuidema and letter of amendment thereto (incorporated by reference to Exhibit 10.6 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.16    Directorship Agreement, dated January 8, 2002, between EnerSys, Inc. and Ray Kubis (incorporated by reference to Exhibit 10.7 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004).
10.17    Managing Directorship Agreement, dated January 8, 2002, between Hawker Belgium S.A. and Ray Kubis (incorporated by reference to Exhibit 10.8 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on May 17, 2004
10.18    Letter, dated April 13, 2005, amending the Employment Agreement between Yuasa, Inc. and John D. Craig (incorporated by reference to Exhibit 10.1 to EnerSys’ Form 8-K dated April 13, 2005).
10.19    Letter, dated April 13, 2005, amending the Employment Agreement between Yuasa, Inc. and Michael T. Philion (incorporated by reference to Exhibit 10.2 to EnerSys’ Form 8-K dated April 13, 2005).
10.20    Letter, dated April 13, 2005, amending the Employment Agreement between Yuasa, Inc. and John A. Shea (incorporated by reference to Exhibit 10.4 to EnerSys’ Form 8-K dated April 13, 2005).

 

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Table of Contents
Exhibit Number

    

Description of Exhibit


10.21      Letter, dated April 13, 2005, amending the Employment Agreement between Yuasa, Inc. and Richard W. Zuidema (incorporated by reference to Exhibit 10.3 to EnerSys’ Form 8-K dated April 13, 2005).
10.22      Letter, dated April 13, 2005, amending the Directorship Agreement between Hawker Belgium S.A. and Raymond R. Kubis (incorporated by reference to Exhibit 10.5 to EnerSys’ Form 8-K dated April 13, 2005).
10.23      Form of 2000 Management Equity Plan (incorporated by reference as Exhibit 10.1 to Amendment No. 3 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 13, 2004).
10.24      Form of Indemnification Agreement between EnerSys and each of its Directors and Officers (incorporated by reference to Exhibit 10.18 to Amendment No. 3 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 13, 2004).
10.25      Form of 2004 Equity Incentive Plan (incorporated by reference to Exhibit 10.24 to Amendment No. 3 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 13, 2004).
10.26      Form of Employee Stock Purchase Plan (incorporated by reference to Exhibit 10.26 to Amendment No. 3 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 13, 2004).
10.27      Trademark and Trade name License Agreement, dated June 10, 1991, by and between Exide Corporation and Yuasa Battery (America), Inc. (incorporated by reference to Exhibit 10.25 to Amendment No. 2 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 6, 2004).
10.28      Stock Subscription Agreement, dated March 22, 2002, among EnerSys Holdings Inc., Morgan Stanley Dean Witter Capital Partners IV, L.P., Morgan Stanley Dean Witter Capital Investors IV, L.P., MSDW IV 892 Investors, L.P., Morgan Stanley Global Emerging Markets Private Investment Fund, L.P. and Morgan Stanley Global Emerging Markets Private Investors, L.P. (incorporated by reference to Exhibit 10.27 to Amendment No. 3 to EnerSys’ Registration Statement on Form S-1 (File No. 333-115553) filed on July 13, 2004).
11.1  *    Statement regarding Computation of Per Share Earnings
21.1      Subsidiaries of the Registrant (filed herewith)
23.1      Consent of Ernst & Young LLP (filed herewith)
31.1     

Certification of the Chief Executive Officer pursuant to Section 302(a)

of the Sarbanes-Oxley Act of 2002 (filed herewith)

31.2      Certification of the Chief Financial Officer pursuant to Section 302(a) of the Sarbanes-Oxley Act of 2002 (filed herewith)
32.1      Certification of the Chief Executive Officer and Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 (furnished herewith)

* Information required to be presented in Exhibit 11 is provided in Note 17 to the consolidated financial statements under Part II, Item 8 of this Form 10-K in accordance with the provisions of FASB Statement of Financial Accounting Standards (SFAS) No. 128, Earnings per Share.

 

A-86


Table of Contents

SIGNATURES

 

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, as amended, the registrant has duly caused this annual report to be signed on its behalf by the undersigned, thereunto duly authorized, in the City of Reading, Commonwealth of Pennsylvania, on June 20, 2005.

 

ENERSYS

By

  

/s/    JOHN D. CRAIG        


    

John D. Craig

Chairman, President and Chief Executive Officer

 

POWER OF ATTORNEY

 

KNOW ALL PERSONS BY THESE PRESENTS, that each person whose name appears below hereby appoints John D. Craig and Michael T. Philion and each of them, as his true and lawful agent, with full power of substitution and resubstitution, for him and in his, place or stead, in any and all capacities, to execute any and all amendments to the within annual report, and to file the same, together with all exhibits thereto, with the Securities and Exchange Commission, granting unto each said attorney-in-fact and agent, full power and authority to do and perform each and every act and thing requisite and necessary to be done in and about the premises, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming all that each said attorney-in-fact and agent may lawfully do or cause to be done by virtue hereof.

 

Pursuant to the requirements of the Securities Exchange Act of 1934, as amended, this annual report has been signed below by the following persons in the capacities and on the dates indicated.

 

Name


  

Title


 

Date


/s/    JOHN D. CRAIG        


John D. Craig

  

Chairman, President, and Chief Executive Officer and Director (Principal Executive Officer)

  June 20, 2005

/s/    MICHAEL T. PHILION        


Michael T. Philion

  

Executive Vice President-Finance and Chief Financial Officer (Principal Financial Officer)

  June 20, 2005

/s/    JEFFREY J. PETRICK        


Jeffrey J. Petrick

  

Vice President & Corporate Controller (Principal Accounting Officer)

  June 20, 2005

/s/    HOWARD I. HOFFEN        


Howard I. Hoffen

  

Director

  June 20, 2005

/s/    ERIC T. FRY        


Eric T. Fry

  

Director

  June 20, 2005

/s/    MICHAEL C. HOFFMAN        


Michael C. Hoffman

  

Director

  June 20, 2005

/s/    CHAD L. ELLIOTT        


Chad L. Elliott

  

Director

  June 20, 2005

/s/    DENNIS S. MARLO        


Dennis S. Marlo

  

Director

  June 20, 2005

/s/    JOHN F. LEHMAN        


John F. Lehman

  

Director

  June 20, 2005

 

A-87


Table of Contents

SCHEDULE II

 

EnerSys

Valuation and Qualifying Accounts

(In Thousands)

 

    

Balance at

Beginning of

Period


  

Additions

Charged to

Expense


    Charge-Offs

    Other (1)

   

Balance at End

of Period


Allowance for doubtful accounts:

                                     

Fiscal year ended March 31, 2003

   $ 5,554    $ 1,860     $ (2,675 )   $ 3,753     $ 8,492

Fiscal year ended March 31, 2004

   $ 8,492    $ 849     $ (1,825 )   $ (794 )   $ 6,722

Fiscal year ended March 31, 2005

   $ 6,722    $ (441 )   $ (1,441 )   $ (131 )   $ 4,709

Allowance for inventory valuation:

                                     

Fiscal year ended March 31, 2003

   $ 12,396    $ 2,992     $ (7,114 )   $ (319 )   $ 7,955

Fiscal year ended March 31, 2004

   $ 7,955    $ 5,148     $ (4,542 )   $ 2,334     $ 10,895

Fiscal year ended March 31, 2005

   $ 10,895    $ 4,065     $ (5,574 )   $ 512     $ 9,898

Allowance for deferred income tax assets:

                                     

Fiscal year ended March 31, 2003

   $ 49,782    $ 1,744     $ —       $ 15,380     $ 66,906

Fiscal year ended March 31, 2004

   $ 66,906    $ 4,415     $ —       $ 2,788     $ 74,109

Fiscal year ended March 31, 2005

   $ 74,109    $ 1,463     $ —       $ 2,512     $ 78,084

(1) Primarily the impact of currency changes as well as acquisitions of certain businesses.

 

A-88

Credit Agreement

Exhibit 10.3

 

SECOND AMENDMENT AND CONSENT TO CREDIT AGREEMENT

 

SECOND AMENDMENT AND CONSENT TO CREDIT AGREEMENT (this “Amendment”), dated as of March 24, 2005, among ENERSYS, a Delaware corporation (“Holdings”), ENERSYS CAPITAL INC., a Delaware corporation (the “Borrower”), various Lenders party to the Credit Agreement referred to below (the “Lenders”) and Bank of America, N.A., as Administrative Agent (in such capacity, the “Administrative Agent”). All capitalized terms used herein and not otherwise defined herein shall have the respective meanings provided such terms in the Credit Agreement.

 

W I T N E S S E T H:

 

WHEREAS, Holdings, the Borrower, the lenders from time to time party thereto (the “Lenders”), the Administrative Agent, Morgan Stanley Senior Funding, Inc., as Syndication Agent, and Lehman Commercial Paper Inc., as Documentation Agent, are parties to a Credit Agreement, dated as of March 17, 2004 (as amended, modified and/or supplemented to, but not including, the date hereof, the “Credit Agreement”);

 

WHEREAS, EnerSys S.p.A., a Wholly-Owned Subsidiary of the Borrower organized under the laws of Italy (the “Italian Acquisition Subsidiary”), and certain other Wholly-Owned Foreign Subsidiaries of the Borrower (together with the Italian Acquisition Subsidiary, the “EnerSys FIAMM Acquisition Parties”) desire to acquire the motive power battery business assets of FIAMM S.p.A., a company organized under the laws of Italy (“FIAMM”), and certain of its affiliates pursuant to, and in accordance with the terms of, a certain Quota and Business Transfer Agreement in the form of the draft Quota and Business Transfer Agreement (dated March 24, 2005) delivered to the Agents (without giving effect to (x) any amendment or modification to such form and (y) after the execution and delivery of a definitive agreement in such form, any amendment or modification thereof or waiver with respect thereto, unless, in the case of either clause (x) or (y), such amendment, modification or waiver could not reasonably be expected to be adverse to the interests of the Lenders, the “FIAMM Purchase Agreement”), to be entered into by and among the EnerSys FIAMM Acquisition Parties, FIAMM and certain of FIAMM’s subsidiaries (the “FIAMM Acquisition”), which acquisition, after giving effect to this Amendment, will constitute a Permitted Acquisition effected in accordance with the requirements of the Credit Agreement as amended by this Amendment;

 

WHEREAS, the Credit Agreement Parties have requested certain amendments and consents to the Credit Agreement in connection with the FIAMM Acquisition and the financing thereof as described below;

 

WHEREAS, subject to the terms and conditions of this Amendment, the Lenders wish to grant certain consents to the Credit Agreement and the parties hereto wish to amend or otherwise modify certain provisions of the Credit Agreement, in each case as herein provided;

 

NOW, THEREFORE, IT IS AGREED:

 


I. Amendments and Consents to Credit Agreement.

 

1. Notwithstanding anything to the contrary contained in the Credit Agreement, the Lenders hereby acknowledge and agree that the FIAMM Acquisition may be effected as a Permitted Acquisition under the Credit Agreement (and thereupon constitute a “Permitted Acquisition” for all purposes of the Credit Agreement), so long as:

 

(i) the Aggregate Consideration payable in respect of the FIAMM Acquisition shall consist solely of (x) cash in an amount not to exceed €32,000,000 and (y) the assumption of the “Assumed Liabilities” (as defined in the FIAMM Purchase Agreement) which are permitted under Section 9.04 of the Credit Agreement;

 

(ii) except for the deviation from the requirements of a Permitted Acquisition contained in Section 8.14(a)(vi) of the Credit Agreement as set forth in clause (i) above, the FIAMM Acquisition shall otherwise be effected as a “Permitted Acquisition” in accordance with all applicable terms of (and meet all applicable requirements for a Permitted Acquisition under) the Credit Agreement (including, without limitation, Sections 8.11, 8.14, 9.02(xi) and 9.15 thereof, the definition of Permitted Acquisition contained therein and the delivery of the officer’s certificate required by Section 8.14(a)(xi) thereof);

 

(iii) on or prior to the date of the consummation of the FIAMM Acquisition (the “FIAMM Acquisition Date”), there shall have been delivered to the Administrative Agent true and correct copies of the FIAMM Purchase Agreement and all other material documents entered into in connection with the FIAMM Acquisition (the “FIAMM Acquisition Documents”), certified as such by an officer of Holdings;

 

(iv) on the FIAMM Acquisition Date, (w) all FIAMM Acquisition Documents shall have been duly executed and delivered by the parties thereto and shall be in full force and effect, (x) all representations and warranties set forth in the FIAMM Acquisition Documents shall be true and correct in all material respects, (y) each of the material conditions precedent to the consummation of the FIAMM Acquisition as set forth in the FIAMM Acquisition Documents shall have been satisfied and not waived, except with the consent of the Agents and (z) the FIAMM Acquisition shall have been consummated in all material respects in accordance with applicable law and the FIAMM Acquisition Documents;

 

(v) on the FIAMM Acquisition Date, all necessary governmental (domestic and foreign), regulatory and third party approvals in connection with the FIAMM Acquisition, the transactions contemplated by this Amendment and the other FIAMM Documents and otherwise referred to herein or therein, shall have been obtained and remain in effect, and all applicable waiting periods shall have expired without any action being taken by any competent authority which restrains, prevents or imposes materially adverse conditions upon the consummation of the FIAMM Acquisition and the transactions contemplated by this Amendment; and

 

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(vi) on the FIAMM Acquisition Date, there shall not exist any judgment, order, injunction or other restraint issued or filed or a hearing seeking injunctive relief or other restraint pending or notified prohibiting or imposing materially adverse conditions upon, or materially delaying, or making economically unfeasible, the consummation of the FIAMM Acquisition or the transactions contemplated by this Amendment.

 

2. Notwithstanding anything to the contrary contained in Section 8.14(a)(viii) or (ix) of the Credit Agreement or the definition of “Aggregate Consideration” contained in Section 11 of the Credit Agreement, the parties hereto hereby acknowledge and agree that the aggregate amount of cash paid as consideration in connection with the FIAMM Acquisition as permitted by Section 1 of this Amendment shall not be included in any calculation of Aggregate Consideration for purposes of compliance with Section 8.14(a)(viii) or (ix) of the Credit Agreement.

 

3. Section 1.08(f) of the Credit Agreement is hereby amended by inserting the following sentence after the first sentence appearing in said Section:

 

“In any determination of the Eurodollar Rate for an Interest Period constituting a Special Interest Period, the Administrative Agent shall be entitled to determine such Eurodollar Rate as if such Interest Period were three months in duration, notwithstanding that such Interest Period may in fact be shorter or longer.”

 

4. Section 1.09 of the Credit Agreement is hereby amended by (i) deleting the word “or” appearing immediately prior to sub-clause (y) of the first sentence of said Section and inserting a comma in lieu thereof, (ii) inserting the text “or (z) in the case of a Borrowing of Term Loans to be maintained as, or converted into, Eurodollar Loans, a Special Interest Period” immediately prior to the period at the end of the first sentence of said Section, (iii) inserting the text “(other than a Special Interest Period)” immediately after the text “if any Interest Period” appearing in clause (iii) of the second sentence of said Section and (iii) inserting the text “(other than a Special Interest Period)” immediately prior to the text “if any Interest Period” appearing in clause (iv) of the second sentence of said Section.

 

5. Section 4.02(c) of the Credit Agreement is hereby amended by deleting the first parenthetical appearing in said Section in its entirety and inserting the following new parenthetical in lieu thereof:

 

“(other than (x) Accounts Receivable Facility Assets sold pursuant to Sections 9.02(xiii) and (xiv) and (y) any Excluded Italian Asset Sale)”.

 

6. Section 4.02(d) of the Credit Agreement is hereby amended by deleting the text “Effective Date” appearing in sub-clause (i) of said Section and inserting the text “Second Amendment Effective Date” in lieu thereof.

 

7. Section 8.01(d) of the Credit Agreement is hereby amended by (i) deleting the word “and” appearing immediately prior to the text “(y) the calculation” appearing in said Section and inserting a comma in lieu thereof and (ii) inserting the following new clause (z) prior to the period at the end of said Section:

 

“and (z) set forth (in reasonable detail) the type and amount of costs incurred during each fiscal quarter included in the Test Period then last ended and added back to Consolidated EBITDA for such Test Period pursuant to subclause (x)(vi) of the definition of “Consolidated EBITDA”.

 

- 3 -


8. Section 9.02(xv) of the Credit Agreement is hereby amended by (i) deleting the word “and” appearing prior to sub-clause (ii) of said Section and inserting a comma in lieu thereof and (ii) inserting the following new clause (ii) prior to the semi-colon at the end of said Section:

 

“and (iii) no Ring-Fenced Foreign Subsidiary may merge into, or consolidate with, or be dissolved or liquidated into, or transfer any of its assets to, any Non-Ring-Fenced Foreign Subsidiary in reliance on this clause (xv)”.

 

9. Section 9.03 of the Credit Agreement is hereby amended by (i) inserting the text “(viii)” immediately after the text “9.04” appearing in clause (xv) of said Section, (ii) deleting the word “and” appearing at the end of clause (xviii) of said Section, (iii) deleting the period at the end of clause (xix) of said Section and inserting the text “; and” in lieu thereof and (iv) inserting the following new clause (xx) at the end of said Section:

 

“(xx) Liens on the capital stock of the Italian Acquisition Subsidiary held by EnerSys Luxco 1 securing the obligations of EnerSys Luxco 1 under the Permitted EnerSys Luxco 1 Notes.”.

 

10. Section 9.04(v) of the Credit Agreement is hereby amended by (i) deleting the word “and” appearing immediately prior to sub-clause (y) of said Section and inserting a comma in lieu thereof and (ii) inserting the text “and (z) intercompany Indebtedness permitted pursuant to Section 9.05(xxi)” before the semi-colon at the end of such Section.

 

11. Section 9.04(xvii) of the Credit Agreement is hereby amended by inserting the text “Holdings or” immediately prior to the text “the Borrower” appearing in said Section.

 

12. Section 9.04 of the Credit Agreement is hereby further amended by (i) deleting the word “and” appearing at the end of clause (xvii) of said Section, (ii) deleting the period at the end of clause (xviii) of said Section and inserting the text “; and” in lieu thereof and (iii) inserting the following new clauses (xix) and (xx) at the end of said Section:

 

“(xix) Indebtedness of EnerSys Luxco 1 incurred under the Permitted EnerSys Luxco 1 Notes in an aggregate outstanding principal amount not to exceed €38,000,000 at any time (as reduced by the amount of repayments of principal thereunder), so long as (x) all such Indebtedness is incurred in accordance with the requirements of definition of Permitted EnerSys Luxco 1 Notes, (y) no Default or Event of Default exists at the time of incurrence thereof or would result from the incurrence thereof, and (z) 100% of the Net Cash Proceeds therefrom are used (i) first, to finance the FIAMM Acquisition (or, if the FIAMM Acquisition has been consummated prior to the incurrence of such Indebtedness, to repay outstanding principal of the intercompany loans permitted pursuant to Section 9.05(xxi) and pay accrued but unpaid interest thereon), and (ii) second, after application for the purposes described in preceding sub-clause (i), to finance FIAMM Restructuring Charges incurred in the one-year period following the consummation of the FIAMM Acquisition;

 

- 4 -


(xx) Indebtedness of the Borrower evidenced by a guaranty of the obligations of EnerSys Luxco 1 under the Permitted EnerSys Luxco 1 Notes permitted pursuant to Section 9.04(xix); provided that any such Indebtedness of the Borrower shall be unsecured and any such Indebtedness of EnerSys Luxco 1 may be secured only to the extent permitted by Section 9.03(xx).”.

 

13. Section 9.05 of the Credit Agreement is hereby amended by inserting the text “provided that no Ring-Fenced Foreign Subsidiary may make any Investment in any Non-Ring-Fenced Foreign Subsidiary in reliance on this clause (xviii)” immediately prior to the semi-colon appearing in clause (xviii) of said Section.

 

14. Section 9.05 of the Credit Agreement is hereby amended by further (i) deleting the word “and” appearing at the end of clause (xix) of said Section, (ii) deleting the period at the end of clause (xx) of said Section and inserting a semi-colon in lieu thereof, (iii) inserting the text “, inclusive, and clauses (xxi) and (xxii)” immediately after the text “(xix)” appearing in clause (xx) of said Section and (iv) inserting the following new clauses (xxi) and (xxii) at the end of said Section:

 

“(xxi) so long as no Indebtedness has theretofore been incurred in reliance on Section 9.04(xix) to finance the FIAMM Acquisition, (1) the Borrower may make an intercompany loan to the Cayman Partnership, (2) the Cayman Partnership may, in turn, may make an intercompany loan to EnerSys Luxco 1, (3) EnerSys Luxco 1 may, in turn, may make an intercompany loan to EnerSys Luxco 2 and (4) EnerSys Luxco 2 may, in turn, may make intercompany loans to the EnerSys FIAMM Acquisition Parties or, in the case of the Italian Acquisition Subsidiary, to EnerSys s.r.o. to be on-lent further to the Italian Acquisition Subsidiary, in each case for the sole purpose of financing the FIAMM Acquisition and the FIAMM Restructuring Charges; provided that (I) the aggregate principal amount of each such intercompany loan pursuant to this clause (xxi) shall not exceed €38,000,000 at any time outstanding (determined without regard to any write-offs or write-downs thereof), (II) no Default or Event of Default exists at the time of the making of any such intercompany loan or would result therefrom, and (III) each intercompany loan shall be evidenced by an Intercompany Note and, in the case of the Intercompany Note evidencing any such intercompany loan made by the Borrower to the Cayman Partnership, pledged to the Collateral Agent pursuant to the Pledge Agreement; and

 

(xxii) (x) unsecured Contingent Obligations of the Borrower and EnerSys evidenced by guaranties of ordinary course obligations of any Wholly-Owned Domestic Subsidiary of the Borrower, so long as such obligations do not constitute Indebtedness and (y) unsecured Contingent Obligations of any Foreign Subsidiary of the Borrower evidenced by guaranties of ordinary course obligations of any other Foreign Subsidiary of the Borrower, so long as such obligations do not constitute Indebtedness.”.

 

- 5 -


15. Section 9.10 of the Credit Agreement is hereby amended by deleting the table appearing in said Section in its entirety and inserting the following new table in lieu thereof:

 

“Fiscal Quarter Ended Closest to


   Ratio

September 30, 2004

   3.90:1.00

December 31, 2004

   3.90:1.00

March 31, 2005

   3.90:1.00

June 30, 2005

   4.00:1.00

September 30, 2005

   4.00:1.00

December 31, 2005

   4.00:1.00

March 31, 2006

   3.80:1.00

June 30, 2006

   3.60:1.00

September 30, 2006

   3.60:1.00

December 31, 2006

   3.40:1.00

March 31, 2007

   3.00:1.00

June 30, 2007

   3.00:1.00

September 30, 2007

   3.00:1.00

December 31, 2007

   3.00:1.00

March 31, 2008

   2.40:1.00

June 30, 2008

   2.40:1.00

September 30, 2008

   2.40:1.00

December 31, 2008

   2.40:1.00

March 31, 2009 and each fiscal quarter thereafter

   2.00:1.00”.

 

16. Section 9.12(i) of the Credit Agreement is hereby amended by deleting said Section in its entirety and inserting the following new Section 9.12(i) in lieu thereof:

 

“(i) amend or modify, or permit the amendment or modification of, any provision of any Qualified Preferred Stock, any Permitted EnerSys Luxco 1 Note or any agreement relating to the foregoing (including, without limitation, in the case of Qualified Preferred Stock, a certificate of designation) in a manner that is inconsistent with the requirements therefor set forth in the definition “Qualified Preferred Stock” or “Permitted EnerSys Luxco 1 Notes”, as the case may be, or that could reasonably be expected to be adverse in any material respect to the interests of the Lenders;”.

 

- 6 -


17. Section 9.12(ii) of the Credit Agreement is hereby amended by (i) inserting the text “any Permitted EnerSys Luxco 1 Note,” immediately prior to the first reference to “Refinancing Senior Subordinated Notes” appearing in said Section, (ii) deleting the word “and” appearing prior to sub-clause (iv) of the proviso of said Section and inserting a comma in lieu thereof and (iii) inserting the following new sub-clause (v) prior to the semi-colon at the end of said Section:

 

“and (v) the Permitted EnerSys Luxco 1 Notes may be prepaid in accordance with the terms thereof”.

 

18. Section 9.14(a) of the Credit Agreement is hereby amended by inserting the following proviso immediately prior to the period at the end of said Section:

 

provided that, the Permitted EnerSys Luxco 1 Notes (and/or the documentation governing the same) may restrict the ability of the Italian Acquisition Subsidiary to transfer its properties or assets to Holdings or any other Subsidiary of Holdings”.

 

19. The definition of “Agents” appearing in Section 11 of the Credit Agreement is hereby amended by deleting said definition in its entirety and inserting the following new definition in lieu thereof:

 

Agents” shall mean the Administrative Agent, the Syndication Agent and the Documentation Agent.

 

20. The definition of “Consolidated EBITDA” appearing in Section 11 of the Credit Agreement is hereby amended by (i) deleting the text “and” appearing immediately before the text “(iv)” in sub-clause (x) of said definition and inserting a comma in lieu thereof and (ii) inserting the text the following text immediately before the text “and (y)” appearing in said definition:

 

“(v) in the case of any period which includes any portion of any fiscal quarter of Holdings set forth on Schedule XV, an amount up to the amount set forth under the captions “Montecchio Start-Up Costs” and “FIAMM Corporate Fees” on Schedule XV hereto, to the extent (x) the respective charge was actually recorded or accrued during such period for the purpose specified on Schedule XV for such charge and (y) the respective charge was deducted in the determination of Consolidated EBITDA for such period (directly or through reductions to Consolidated Net Income) and (vi) in the case of any period including any fiscal quarter of Holdings ended on or prior March 31, 2006, one-time cash fees and expenses actually incurred by Holdings and any of its Subsidiaries during such fiscal quarter in an aggregate amount not to exceed the Dollar Equivalent of €1,700,000, so long as (x) such fees and expenses were deducted in the determination of Consolidated EBITDA for such period (directly or through reductions to Consolidated Net Income) and (y) Holdings has at all times complied with the requirements of clause (z) of Section 8.01(d), requiring Holdings to certify as to the amount and type of such costs incurred in any fiscal quarter of Holdings included in such period and added back to Consolidated EBITDA”.

 

- 7 -


21. The definition of “Intercompany Note” appearing in Section 11 of the Credit Agreement is hereby amended by deleting the text “and (xiv)” appearing in said definition and inserting the text “, (xiv) and (xxi)” in lieu thereof.

 

22. Section 11 of the Credit Agreement is hereby further amended by inserting in the appropriate alphabetical order the following new definitions:

 

EnerSys FIAMM Acquisition Parties” shall have the meaning provided in the Second Amendment.

 

EnerSys Luxco 1” shall mean EnerSys Holdings (Luxembourg) Sarl, a Luxembourg company and an indirect Wholly-Owned Subsidiary of the Borrower.

 

EnerSys Luxco 2” shall mean EnerSys Luxembourg Finance Sarl, a Luxembourg company and a Wholly-Owned Subsidiary of EnerSys Luxco 1.

 

Excluded Italian Asset Sale” shall mean any sale, transfer or other disposition by the Italian Acquisition Subsidiary, any of its Subsidiaries or any other Italian organized Subsidiary of Holdings to any Person (other than Holdings or any of its Wholly-Owned Subsidiaries) of any asset (other than inventory sold, transferred or disposed of in the ordinary course of business), to the extent (x) the gross sale proceeds therefrom, when aggregated with the gross sale proceeds from all other such sales, transfers and dispositions by the Italian Acquisition Subsidiary and such other Subsidiaries described above after the date of the consummation of the FIAMM Acquisition, do not exceed €16,000,000 and (y) the net sale proceeds therefrom are required to be applied as a mandatory repayment of principal of the Permitted EnerSys Luxco 1 Notes in accordance with the documentation governing the same.

 

FIAMM” shall have the meaning provided in the Second Amendment.

 

FIAMM Acquisition” shall have the meaning provided in the Second Amendment.

 

FIAMM Restructuring Charges” shall mean non-recurring and other one-time costs incurred in connection with (i) plant closures and the consolidation, relocation or elimination of operations and (ii) related severance costs and other costs incurred in connection with the termination, relocation and training of employees, in each case incurred in connection with the FIAMM Acquisition.

 

Italian Acquisition Subsidiary” shall mean EnerSys S.p.A., a Wholly-Owned Subsidiary of the Borrower organized under the laws of Italy, and any successor thereto by any merger or consolidation permitted hereunder.

 

Non-Ring-Fenced Foreign Subsidiary” shall mean each Foreign Subsidiary of Holdings other than a Ring-Fenced Foreign Subsidiary.

 

- 8 -


Permitted EnerSys Luxco 1 Notes” shall mean senior notes issued by EnerSys Luxco 1, so long as (a) such notes have a final stated maturity no earlier than five years following the date of issuance thereof, (b) such notes do not provide for guaranties by any Person, other than those permitted pursuant to Section 9.04(xx), (c) such notes and permitted guaranties thereof are not secured, except as expressly permitted by Section 9.03(xx) and (d) all other terms of such notes (including, without limitation, interest rate, amortization, redemption provisions, maturities, covenants, defaults and remedies) are satisfactory to the Agents in their sole discretion, as the same may be amended, restated, modified and/or supplemented from time to time in accordance with the terms hereof and thereof.

 

Ring-Fenced Foreign Subsidiary” shall mean each Foreign Subsidiary of Holdings as of the Second Amendment Effective Date (other than the Cayman Partnership and any of its Foreign Subsidiaries), so long as same remains a Subsidiary of Holdings.

 

Second Amendment” shall mean the Second Amendment and Consent to this Agreement, dated as of March 24, 2005, among Holdings, the Borrower, various Lenders and the Administrative Agent.

 

Second Amendment Effective Date” shall have the meaning provided in the Second Amendment.

 

Special Interest Period” shall mean a period with a duration of (i) not less than three months minus three days and (ii) not greater than three months plus three days, as set forth in the applicable Notice of Conversion/Continuation delivered by the Borrower to the Administrative Agent, specifying, inter alia, the exact calendar day on which such period ends.

 

23. The Credit Agreement is hereby further amended by deleting Schedule XV thereto and adding new Schedule XV thereto in the form of Schedule XV hereto.

 

24. Exhibit A-2 to the Credit Agreement is hereby amended by inserting the following text at the end of footnote 2 appearing in said Exhibit:

 

“The duration of any Interest Period selected by the Borrower is subject to the requirements of Section 1.09 of the Credit Agreement. In the event the Borrower selects a Special Interest Period, the Borrower must specify herein the exact calendar day on which such Special Interest Period ends.”.

 

II. Miscellaneous Provisions.

 

1. In order to induce the Lenders to enter into this Amendment, each Credit Agreement Party hereby represents and warrants that:

 

(a) no Default or Event of Default exists as of the Second Amendment Effective Date, both before and after giving effect to this Amendment; and

 

- 9 -


(b) all of the representations and warranties contained in the Credit Agreement or the other Credit Documents are true and correct in all material respects on the Second Amendment Effective Date both before and after giving effect to this Amendment, with the same effect as though such representations and warranties had been made on and as of the Second Amendment Effective Date (it being understood that any representation or warranty made as of a specific date shall be true and correct in all material respects as of such specific date).

 

2. This Amendment is limited as specified and shall not constitute a modification, acceptance, consent to deviation from or waiver of any other provision of the Credit Agreement or any other Credit Document.

 

3. This Amendment may be executed in any number of counterparts and by the different parties hereto on separate counterparts, each of which counterparts when executed and delivered shall be an original, but all of which shall together constitute one and the same instrument. A complete set of counterparts shall be lodged with the Borrower and the Administrative Agent.

 

4. THIS AMENDMENT AND THE RIGHTS AND OBLIGATIONS OF THE PARTIES HEREUNDER SHALL BE CONSTRUED IN ACCORDANCE WITH AND GOVERNED BY THE LAW OF THE STATE OF NEW YORK (WITHOUT REGARD TO CONFLICTS OF LAW PRINCIPLES).

 

5. This Amendment shall become effective on the date (the “Second Amendment Effective Date”) when (i) Holdings, the Borrower and the Lenders constituting the Required Lenders shall have signed a counterpart hereof (whether the same or different counterparts) and shall have delivered (including by way of facsimile transmission) the same to White & Case LLP, 1155 Avenue of the Americas, New York, NY 10036 Attention: May Yip (facsimile number 212-354-8113) and (ii) the Borrower shall have paid to the Administrative Agent and the Lenders all costs, fees and expenses (including, without limitation, legal fees and expenses) payable to the Administrative Agent and the Lenders to the extent then due.

 

6. So long as the Second Amendment Effective Date occurs, the Borrower shall pay to each Lender which has executed a counterpart hereof on or prior to 5:00 P.M. (New York time) on the later to occur of March 24, 2005 or the Second Amendment Effective Date, a consent fee equal to 0.10% of the sum of (x) its Revolving Loan Commitment as in effect on the Second Amendment Effective Date plus (y) the aggregate principal amount of its New Term Loans outstanding on the Second Amendment Effective Date. All fees payable pursuant to the immediately preceding sentence shall be paid to the Administrative Agent within one Business Day after the later date specified in the immediately preceding sentence, which fees shall be distributed by the Administrative Agent to the relevant Lenders in the amounts specified in the immediately preceding sentence.

 

7. From and after the Second Amendment Effective Date, all references in the Credit Agreement and each of the other Credit Documents to the Credit Agreement shall be deemed to be references to the Credit Agreement as modified hereby.

 

- 10 -


IN WITNESS WHEREOF, the parties hereto have caused their duly authorized officers to execute and deliver this Amendment as of the date first above written.

 

ENERSYS
By:  

/s/ Richard W. Zuidema


Title:  

Executive Vice President -

Administration

ENERSYS CAPITAL INC.
By:  

/s/ Richard W. Zuidema


Title:  

Executive Vice President -

Administration

BANK OF AMERICA, N.A, as Administrative Agent

By:  

/s/ Charles Graber


Title:   Vice President
BANK OF AMERICA, N.A., Individually
By:  

/s/ Laura L. Clark


Title:   Vice President

MORGAN STANLEY SENIOR FUNDING, INC.,
Individually and as Syndication Agent

By:  

 


Name:    
Title:    

LEHMAN COMMERCIAL PAPER INC.,
Individually and as Documentation Agent

By:  

/s/ Ritam Bhalla


Title:   Authorized Signatory

 


SIGNATURE PAGE TO THE SECOND AMENDMENT AND CONSENT TO CREDIT AGREEMENT, DATED AS OF MARCH 24, 2005, AMONG ENERSYS, ENERSYS CAPITAL INC., VARIOUS LENDERS PARTY TO THE CREDIT AGREEMENT, BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT, MORGAN STANLEY SENIOR FUNDING, INC., AS SYNDICATION AGENT, AND LEHMAN COMMERCIAL PAPER INC., AS DOCUMENTATION AGENT
JUPITER LOAN FUNDING LLC
By:  

/s/ Meredith J. Koslick


Title:   Assistant Vice President
WINGED FOOT FUNDING TRUST
By:  

/s/ Ann. E. Morris


Title:   Authorized Agent

ECL FUNDING LLC, for itself or as agent for ECL2 Funding LLC

By:  

/s/ Dominic Blea


Title:   As Attorney-in-Fact

TRUMBULL THC2 FUNDING LLC, for itself or as agent for Trumbull THC2 Funding LLC

By:  

/s/ Dominic Blea


Title:   As Attorney-in-Fact

BUSHNELL CBNA FUNDING LLC, for itself or as agent for BUSHNELL CFPI Loan Funding LLC

By:  

/s/ Dominic Blea


Title:   As Attorney-in-Fact

 


LANDMARK IV CDO LIMITED
    By:   Aladdin Capital Management LLC as Manager
By:  

/s/ Joseph Moroney, CFA


Title:   Authorized Signatory

ALLSTATE LIFE INSURANCE COMPANY

By:  

/s/ Chris Goergen


Title:   Authorized Signatory
By:  

/s/ Jerry D. Zinkula


Title:   Authorized Signatory
AIMCO CDO SERIES 2000-A
By:  

/s/ Chris Goergen


Title:   Authorized Signatory
By:  

/s/ Jerry D. Zinkula


Title:   Authorized Signatory
AIMCO CDO SERIES 2001-A
By:  

/s/ Chris Goergen


Title:   Authorized Signatory
By:  

/s/ Jerry D. Zinkula


Title:   Authorized Signatory

AMERICAN EXPRESS CERTIFICATE COMPANY

    By: American Express Asset Management Group, Inc. as Collateral Manager
By:  

/s/ Yvonne E. Stevens


Title:   Senior Managing Director

 


IDS LIFE INSURANCE COMPANY
    By: American Express Asset Management Group, Inc. as Collateral Manager
By:  

/s/ Yvonne E. Stevens


Title:   Senior Managing Director
CENTURION CDO VII, LTD.
    By: American Express Asset Management Group, Inc. as Collateral Manager
By:  

/s/ Vincent P. Pham


Title:   Director-Operations
SEQUILS-CENTURION V, LTD.
    By: American Express Asset Management Group, Inc. as Collateral Manager
By:  

/s/ Vincent P. Pham


Title:   Director-Operations
SEQUILS-CENTURION 9, LTD.
    By: American Express Asset Management Group, Inc. as Collateral Manager
By:  

/s/ Vincent P. Pham


Title:   Director-Operations
CENTURION CDO II, LTD.
    By: American Express Asset Management Group, Inc., as Collateral Manager
By:  

/s/ Vincent P. Pham


Title:   Director-Operations
CENTURION CDO VI, LTD.
    By: American Express Asset Management Group, Inc. as Collateral Manager
By:  

/s/ Vincent P. Pham


Title:   Director-Operations

 


KZH CYPRESSTREE-1 LLC
By:  

/s/ Dorian Herrera


Title:   Authorized Agent
KZH STERLING LLC
By:  

/s/ Dorian Herrera


Title:   Authorized Agent
BABSON CLO LTD. 2003-I
BABSON CLO LTD. 2004-I
ELC (CAYMAN) LTD. 1999-II
ELC (CAYMAN) LTD. 1999-III
ELC (CAYMAN) LTD. 2000-I
SEABOARD CLO 2000 LTD.
TRYON CLO LTD. 2000-I
SUFFIELD CLO, LIMITED
    By:   Babson Capital Management LLC as Collateral Manager
By:  

/s/ Glenn P. Duffy, CFA


Title:   Managing Director
MAPLEWOOD (CAYMAN) LIMITED
    By:   Babson Capital Management LLC as Investment Manager
By:  

/s/ Glenn P. Duffy, CFA


Title:   Managing Director

MASSACHUSETTS MUTUAL LIFE INSURANCE COMPANY

    By:   Babson Capital Management LLC as Investment Advisor
By:  

/s/ Glenn P. Duffy, CFA


Title:   Managing Director

 


SIMSBURY CLO, LIMITED
    By: Babson Capital Management LLC under delegated authority from Massachusetts Mutual Life Insurance Company
By:  

/s/ Glenn P. Duffy, CFA


Title:   Managing Director
LOAN FUNDING VIII LLC
    By:   Babson Capital Management LLC as Investment Manager
By:  

/s/ Glenn P. Duffy, CFA


Title:   Managing Director

Sankaty Advisors, LLC as Collateral Manager for LOAN FUNDING XI LLC, as Term Lender

By:  

/s/ Diane J. Exter


Title:  

Managing Director

Portfolio Manager

Sankaty Advisors, LLC as Collateral Manager for CASTLE HILL II – INGOTS, LTD., as Term Lender

By:  

/s/ Diane J. Exter


Title:  

Managing Director

Portfolio Manager

Sankaty Advisors, LLC as Collateral Manager for CASTLE HILL III CLO, LIMITED, as Term Lender

By:  

/s/ Diane J. Exter


Title:  

Managing Director

Portfolio Manager

Sankaty Advisors, LLC as Collateral Manager for AVERY POINT CLO, LIMITED, as Term Lender

By:  

/s/ Diane J. Exter


Title:  

Managing Director

Portfolio Manager

 


Sankaty Advisors, LLC as Collateral Manager for RACE POINT II CLO, LIMITED, as Term Lender

By:  

/s/ Diane J. Exter


Title:  

Managing Director

Portfolio Manager

BOSTON HARBOR CLO 2004-1, LTD.
By:  

/s/ Beth Mazor


Title:   Vice President

BANK OF TOKYO-MITSUBISHI TRUST COMPANY LIMITED

By:  

/s/ Michael L. Zion


Title:   Vice President
GALLATIN FUNDING I LTD.
    By:   Bear Sterns Asset Management Inc. as its Collateral Agent
By:  

/s/ Niell Rosenwig


Title:   Managing Director
GRAYSON CLO 2001-01 LTD.
    By:   Bear Sterns Asset Management Inc. as its Collateral Agent
By:  

/s/ Niell Rosenwig


Title:   Managing Director
BRAYMOOR & CO.
    By:   Bear Sterns Asset Management Inc. as its Attorney - in - fact
By:  

/s/ Niell Rosenwig


Title:   Managing Director
BIRCHWOOD FUNDING LLC
By:  

/s/ Meredith J. Koslick


Title:   Assistant Vice President

 


BLACK DIAMOND CLO 2000-1, LTD.
By:  

/s/ Alan Corkish


Title:   Director
By:   CALLIDUS DEBT PARTNERS CLO FUND III LTD.
    By:   Its Collateral Manager,
        Callidus Capital Management, LLC
By:  

/s/ Mavis Taintor


Title:   Senior Managing Director
LCM I LIMITED PARTNERSHIP
    By:   Lyon Capital Management LLC, as Collateral Manager
By:  

/s/ Alex Kenna


Title:   Portfolio Manager
LCM II LIMITED PARTNERSHIP
    By:   Lyon Capital Management LLC, as Collateral Manager
By:  

/s/ Alex Kenna


Title:   Portfolio Manager
OLYMPIC CLO I
By:  

/s/ John M. Casparian


Title:  

Chief Operating Officer

Centre Pacific, Manager

SIERRA CLO I
By:  

/s/ John M. Casparian


Title:  

Chief Operating Officer

Centre Pacific, Manager

CSAM SLF
By:  

/s/ David H. Learner


Title:   Authorized Signatory

 


CSAM FUNDING IV
By:  

/s/ David H. Learner


Title:   Authorized Signatory
CSAM FUNDING II
By:  

/s/ David H. Learner


Title:   Authorized Signatory
CSAM FUNDING I
By:  

/s/ David H. Learner


Title:   Authorized Signatory
ATRIUM III
By:  

/s/ David H. Learner


Title:   Authorized Signatory
ROSEMONT CLO, LTD.
    By:   Deerfield Capital Management LLC as its Collateral Manager
By:  

/s/ Dan Hattori


Title:   Senior Vice President
BRYN MAWR CLO, LTD.
    By:   Deerfield Capital Management LLC as its Collateral Manager
By:  

/s/ Dan Hattori


Title:   Senior Vice President
FOREST CREEK CLO, LTD.
    By:   Deerfield Capital Management LLC as its Collateral Manager
By:  

/s/ Dan Hattori


Title:   Senior Vice President

 


LONG GROVE CLO, LIMITED
    By:   Deerfield Capital Management LLC as its Collateral Manager
By:  

/s/ Dan Hattori


Title:   Senior Vice President
ACCESS INSTITUTIONAL LOAN FUND
    By:   Deerfield Capital Management LLC as its Portfolio Manager
By:  

/s/ Dan Hattori


Title:   Senior Vice President
MUIRFIELD TRADING LLC
By:  

/s/ Meredith J. Koslick


Title:   Assistant Vice President

Denali Capital LLC, managing member of DC Funding Partners, portfolio manager for DENALI CAPITAL CLO IV, LTD., or an affiliate

By:  

/s/ David A. Tanny


Title:   Vice President

Denali Capital LLC, managing member of DC Funding Partners, portfolio manager for DENALI CAPITAL CLO III, LTD., or an affiliate

By:  

/s/ David A. Tanny


Title:   Vice President
GRAYSON & CO
    By:   Boston Management and Research as Investment Advisor
By:  

/s/ Craig P. Russ


Title:   Vice President

 


SENIOR DEBT PORTFOLIO
    By:  

Boston Management and Research

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President

EATON VANCE SENIOR FLOATING-RATE TRUST

    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President

EATON VANCE SENIOR INCOME TRUST

    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President

EATON VANCE FLOATING-RATE INCOME TRUST

    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President

EATON VANCE LIMITED DURATION INCOME FUND

    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President

EATON VANCE INSTITUTIONAL SENIOR LOAN FUND

    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President

 


TOLLI & CO.
    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President
BIG SKY SENIOR LOAN FUND, LTD.
    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President
EATON VANCE CDO VI LTD.
    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President
BIG SKY III SENIOR LOAN FUND TRUST
    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President
EATON VANCE CDO III LTD.
    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President

COSTANTINUS EATON VANCE CDO V, LTD.

    By:  

Eaton Vance Management

as Investment Advisor

By:  

/s/ Craig P. Russ


Title:   Vice President

 


ERSTE BANK DER OESTERREICHISCHEN SPARKASSEN AG

By:  

/s/ John Fay


Title:   Director
By:  

/s/ Bryan Lynch


Title:   First Vice President
Fidelity Advisors Series II:
    FIDELITY ADVISOR FLOATING RATE HIGH INCOME FUND
By:  

/s/ John H. Costello


Title:   Assistant Treasurer
FLAGSHIP CAPITAL CLO 2001-1
   

By:   Flagship Capital Management, Inc.

By:  

/s/ Mark S. Pelletier


Title:   Director
FLAGSHIP CAPITAL CLO II
   

By:   Flagship Capital Management, Inc.

By:  

/s/ Mark S. Pelletier


Title:   Director
FLAGSHIP CAPITAL CLO III
   

By:   Flagship Capital Management, Inc.

By:  

/s/ Mark S. Pelletier


Title:   Director
FLEET NATIONAL BANK
By:  

/s/ Laura L. Clark


Title:   Vice President
FRANKLIN CLO I, LIMITED
By:  

/s/ David Ardini


Title:   Vice President

 


FRANKLIN CLO II, LIMITED
By:  

/s/ David Ardini


Title:   Vice President

FRANKLIN FLOATING RATE DAILY ACCESS FUND

By:  

/s/ Richard Hsu


Title:   Vice President
FRANKLIN FLOATING RATE TRUST
By:  

/s/ Richard Hsu


Title:   Vice President

FRANKLIN FLOATING RATE MASTER SERIES

By:  

/s/ Richard Hsu


Title:   Vice President

GULF STREAM-COMPASS CLO 2003-1 LTD.

    By:  

Gulf Stream Asset Management, LLC

as Collateral Manager

By:  

/s/ Mark B. Mahoney


Title:   President

GULF STREAM-COMPASS CLO 2004-1 LTD.

    By:  

Gulf Stream Asset Management, LLC

as Collateral Manager

By:  

/s/ Mark B. Mahoney


Title:   President
IKB CAPITAL CORPORATION
By:  

/s/ David Snyder


Title:   President

 


SEQUILS-PILGRIM I, LTD.
    By:  

ING Investments, LLC,

as Collateral Manager

By:  

/s/ Mark F. Haak, CFA


Title:   Vice President
ING SENIOR INCOME FUND
    By:  

ING Investment Management, Co.,

as its Investment Manager

By:  

/s/ Mark F. Haak, CFA


Title:   Vice President
ING PRIME RATE TRUST
    By:  

ING Investment Management, Co.,

as its Investment Manager

By:  

/s/ Mark F. Haak, CFA


Title:   Vice President
ALZETTE EUROPEAN CLO S.A.
    By:   Invesco Senior Secured Management, Inc. as Collateral Manager
By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory
AVALON CAPITAL LTD. 3
    By:   Invesco Senior Secured Management, Inc. as Asset Manager
By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory
CHAMPLAIN CLO, LTD.
    By:   Invesco Senior Secured Management, Inc. as Collateral Manager
By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory

 


CHARTER VIEW PORTFOLIO
    By:  

Invesco Senior Secured Management, Inc.

as Investment Advisor

By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory
DIVERSIFIED CREDIT PORTFOLIO LTD.
    By:  

Invesco Senior Secured Management, Inc.

as Investment Advisor

By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory
AIM FLOATING RATE FUND
    By:  

Invesco Senior Secured Management, Inc.

as Sub-Advisor

By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory
INVESCO EUROPEAN CDO I S.A.
    By:  

Invesco Senior Secured Management, Inc.

as Collateral Manager

By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory

LOAN FUNDING IX LLC, for itself or as agent for Corporate Loan Funding IX LLC

    By:  

Invesco Senior Secured Management, Inc.

as Portfolio Manager

By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory
SEQUILS-LIBERTY, LTD.
    By:  

Invesco Senior Secured Management, Inc.

as Collateral Manager

By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory

 


SAGAMORE CLO LTD.
    By:  

Invesco Senior Secured Management, Inc.

as Collateral Manager

By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory
SARATOGA CLO I, LIMITED
    By:  

Invesco Senior Secured Management, Inc.

as Asset Manager

By:  

/s/ Gregory Stoeckle


Title:   Authorized Signatory
SKY CBNA LOAN FUNDING, LLC
By:  

/s/ Karen Kwan


Title:   Assistant Vice President
KATONAH I, LTD.
By:  

/s/ Ralph Della Rocca


Title:   Authorized Officer
    Katonah Capital, L.L.C. as Manager
KATONAH II, LTD.
By:  

/s/ Ralph Della Rocca


Title:   Authorized Officer
    Katonah Capital, L.L.C. as Manager
KATONAH III, LTD.
By:  

/s/ Ralph Della Rocca


Title:   Authorized Officer
    Katonah Capital, L.L.C. as Manager
KATONAH IV, LTD.
By:  

/s/ Ralph Della Rocca


Title:   Authorized Officer
    Katonah Capital, L.L.C. as Manager

 


KATONAH V, LTD.
By:  

/s/ Ralph Della Rocca


Title:   Authorized Officer
    Katonah Capital, L.L.C. as Manager
KZH PONDVIEW LLC
By:  

/s/ Dorian Herrera


Title:   Authorized Agent
LEHMAN COMMERCIAL PAPER INC.
By:  

/s/ Ritam Bhalla


Title:   Authorized Signatory
LIGHTPOINT CLO 2004-1, LTD.
By:  

/s/ Thomas A. Kramer


Title:  

Senior Managing Director & Chief

Executive Officer

MERRILL LYNCH CAPITAL, a division of Merrill Lynch Business Financial Services
By:  

/s/ Kelli O’ Connell


Title:   Vice President
METLIFE BANK NATIONAL ASSOCIATION
By:  

/s/ Lawrence


Title:   Director
METROPOLITAN LIFE INSURANCE COMPANY
By:  

/s/ Susan Garrett


Title:   Director
VENTURE III CDO LIMITED
   

By:   its investment advisor,

MJX Asset Management LLC

By:  

/s/ Martin Davey


Title:   Managing Director

 


VENTURE IV CDO LIMITED
    By:   its investment advisor,
        MJX Asset Management LLC
By:  

/s/ Martin Davey


Title:   Managing Director
NATIONAL CITY BANK
By:  

/s/ Gavin D. Young


Title:   Assistant Vice President
NATIONAL PENN BANK
By:  

/s/ Brett A. Gibble


Title:   Vice President
NATIOWIDE MUTUAL INSURANCE CO.
By:  

/s/ Thomas S. Leggett


Title:   Associate Vice President, Public Bonds
NATIOWIDE LIFE INSURANCE CO.
By:  

/s/ Thomas S. Leggett


Title:   Associate Vice President, Public Bonds
NOMURA BOND & LOAN FUND
    By:   UFJ Trust Bank Limited as Trustee
    By:   Nomura Corporate Research and Asset Management Inc., Attorney in Fact
By:  

/s/ Elizabeth Mack


Title:   Authorized Officer
CLYDESDALE CLO 2001-1, LTD.
    By:   Nomura Corporate Research and Asset Management Inc., as Collateral Manager
By:  

/s/ Elizabeth Mack


Title:   Authorized Officer

 


CLYDESDALE CLO 2003, LTD.
    By:  

Nomura Corporate Research and Asset

Management Inc., as Collateral Manager

By:  

/s/ Elizabeth Mack


Title:   Authorized Officer
CLYDESDALE CLO 2004, LTD.
    By:  

Nomura Corporate Research and Asset

Management Inc., as Collateral Manager

By:  

/s/ Elizabeth Mack


Title:   Authorized Officer
ELF FUNDING TRUST III
    By:   New York Life Investment Management LLC, as Attorney-In-Fact
By:  

/s/ Robert H. Dial


Title:   Managing Director
NYLIM FLATIRON CLO 2003-I LTD.
    By:   New York Life Investment Management LLC, as Collateral Manager and Attorney-In-Fact
By:  

/s/ Robert H. Dial


Title:   Managing Director
NYLIM FLATIRON CLO 2004-I LTD.
    By:   New York Life Investment Management LLC, as Collateral Manager and Attorney-In-Fact
By:  

/s/ Robert H. Dial


Title:   Managing Director

NEW YORK LIFE INSURANCE AND ANNUITY CORPORATION

    By:   New York Life Investment Management LLC, its Investment Manager
By:  

/s/ Robert H. Dial


Title:   Managing Director

 


NEW YORK LIFE INSURANCE COMPANY
By:  

/s/ Robert H. Dial


Title:   Managing Director
MOUNTAIN CAPITAL CLO 11 LTD.
By:  

/s/ Chris Siddons


Title:   Director
PINEHURST TRADING, INC.
By:  

/s/ Meredith J. Koslick


Title:   Assistant Vice President
PPM SPYGLASS FUNDING TRUST
By:  

/s/ Ann E. Morris


Title:   Assistant Vice President
PPM MONARCH BAY FUNDING LLC
By:  

/s/ Meredith J. Koslick


Title:   Assistant Vice President
PPM SHADOW CREEK FUNDING LLC
By:  

/s/ Meredith J. Koslick


Title:   Assistant Vice President
LOAN FUNDING V, LLC
    By:   Loan Funding V, LLC, for itself or as agent for Corporate Loan Funding V LLC
    By:   Prudential Investment Management, Inc. as Portfolio Manager
By:  

/s/ Martha Tuttle


Title:   Principal

 


DRYDEN III-LEVERAGED LOAN CDO 2002
    By:  

Prudential Investment Management, Inc.

as Collateral Manager

By:  

/s/ Martha Tuttle


Title:   Principal
HUDSON STRAITS CLO 2004, LTD.
    By:   Royal Bank of Canada, as Collateral Manager
By:  

/s/ Melissa Marano


Title:   Authorized Signatory

SUN LIFE ASSURANCE COMPANY OF CANADA (US)

    By:  

Fairlead Capital Management, Inc.

as Sub-Advisor

By:  

/s/ Melissa Marano


Title:   Vice President & Senior Portfolio Manager
FOXE BASIN CLO 2003, LTD.
    By:   Royal Bank of Canada, as Collateral Manager
By:  

/s/ Melissa Marano


Title:   Authorized Signatory
REGIMENT CAPITAL, LTD
    By:  

Regiment Capital Management, LLC

as its Investment Advisor

    By:  

Regiment Capital Advisors, LLC

its Manager and Pursuant to delegated authority

By:  

/s/ Timothy S. Peterson


Title:   President

 

RZB FINANCE LLC
By:  

/s/ John A. Valiska


Title:   First Vice President
By:  

/s/ Christoph Hoedl


Title:   Group Vice President

 


SOVEREIGN BANK
By:  

/s/ Kimberly Tavares


Title:   Vice President
STANWICH LOAN FUNDING LLC
By:  

/s/ Meredith J. Koslick


Title:   Assistant Vice President

THE SUMITOMO TRUST & BANKING CO., LTD. New York Branch

By:  

/s/ Elizabeth A. Quirk


Title:   Vice President
GALAXY CLO 2003-1, LTD.
    By:  

AIG Global Investment Corp.

Its Investment Adviser

By:  

/s/ W. Jeffrey Baxter


Title:   Vice President

SUNAMERICA SENIOR FLOATING RATE FUND

    By:  

AIG Global Investment Corp.

Its Investment Adviser

By:  

/s/ W. Jeffrey Baxter


Title:   Vice President
KZH SOLEIL LLC
By:  

/s/ Dorian Herrera


Title:   Authorized Agent
KZH SOLEIL-2 LLC
By:  

/s/ Dorian Herrera


Title:   Authorized Agent

 


TCW SELECT LOAN FUND, LIMITED
    By:  

TCW Advisors, Inc.

its Collateral Manager

By:  

/s/ Matthew A. Miller


Title:   Managing Director
By:  

/s/ Jonathan R. Insull


Title:   Managing Director
FIRST 2004-I CLO, LTD.
    By:  

TCW Advisors, Inc.

its Collateral Manager

By:  

/s/ Matthew A. Miller


Title:   Managing Director
By:  

/s/ Jonathan R. Insull


Title:   Managing Director
FIRST 2004-II CLO, LTD.
    By:  

TCW Advisors, Inc.

its Collateral Manager

By:  

/s/ Matthew A. Miller


Title:   Managing Director
By:  

/s/ Jonathan R. Insull


Title:   Managing Director

LOAN FUNDING I LLC
a wholly owned subsidiary of Citibank, N.A.

    By:   TCW Advisors, Inc., as portfolio Manager of Loan Funding I LLC
By:  

/s/ Matthew A. Miller


Title:   Managing Director
By:  

/s/ Jonathan R. Insull


Title:   Managing Director

 


CELERITY CDO LTD.
By:   TCW Advisors, Inc., as Agent
By:  

/s/ Matthew A. Miller


Title:   Managing Director
By:  

/s/ Jonathan R. Insull


Title:   Managing Director
VELOCITY CLO, LTD.
By:   TCW Advisors, Inc., its Collateral Manager
By:  

/s/ Matthew A. Miller


Title:   Managing Director
By:  

/s/ Jonathan R. Insull


Title:   Managing Director
C-SQUARE CDO LTD.
    By:   TCW Advisors, Inc., as its Portfolio Manager
By:  

/s/ Jonathan R. Insull


Title:   Managing Director
KZH CRESCENT-3 LLC
By:  

/s/ Dorian Herrera


Title:   Authorized Agent
TORONTO DOMINION (NEW YORK) LLC
By:  

/s/ Masson Fikree


Title:   Authorized Signatory

CITIGROUP INVESTMENTS CORPORATE LOAN FUND INC.

    By:   Travelers Asset Management International Company LLC
By:  

/s/ John O’Connell


Title:   Vice President

 


COLUMBUS LOAN FUNDING LTD.
By:   Travelers Asset Management International Company LLC
By:  

/s/ John O’Connell


Title:   Vice President
THE TRAVELERS INSURANCE COMPANY
By:  

/s/ Allen R. Cantrell


Title:   Investment Officer

CITICORP INSURANCE AND INVESTMENT TRUST

By:   Travelers Asset Management International Company LLC
By:  

/s/ Allen R. Cantrell


Title:   Investment Officer
SAWGRASS TRADING LLC
By:  

/s/ Meredith J. Koslick


Title:   Assistant Vice President

WACHOVIA BANK, NATIONAL ASSOCIATION

By:  

/s/ Michael V. Petrine


Title:   Vice President
WHITEHORSE I LTD.
By:  

/s/ Jay Carvell


Title:   Portfolio Manager

 


SCHEDULE XV

 

Montecchio Start-Up Costs (in 000s):

 

FY’04

Q4


 

FY’05

Q1


 

FY’05

Q2


 

FY’05

Q3


 

FY’05

Q4


€877   €912   €850   €875   €500

 

Include production overlap at the Alismano plant, start-up overhead, training and hiring direct labor, material usage and scrap costs at the Montecchio plant.

 

FIAMM Corporate Fees (in 000s):

 

FY’04

Q4


 

FY’05

Q1


 

FY’05

Q2


 

FY’05

Q3


 

FY’05

Q4


 

FY’06

Q1


€293   288   240   279   293   288

 

Includes FIAMM corporate staff costs charged to the motive power battery business.

 

Dollar Equivalents of the foregoing add-backs will be computed in accordance with the requirements of Section 13.21(b) of the Credit Agreement.

 

Subsidiaries of the Registrant

Exhibit 21.1

 

ENERSYS

 

Subsidiaries

 

Subsidiary


   Jurisdiction of
Incorporation or
Organization


EnerSys Australia Pty Ltd.    Australia
EnerSys GmbH    Austria
EnerSys S.A.    Belgium
EnerSys Canada Inc.    Canada
EnerSys Cayman L.P.    Cayman Islands
EnerSys (China) Huada Batteries Company Limited    China
EnerSys (Jiangsu) Huada Batteries Company Limited (84%)    China
Shenzhen Huada Power Supply Mechanical & Electrical Co. Ltd. (80%)    China
EnerSys, s.r.o.    Czech Republic
EnerSys A/S    Denmark
EnerSys Europe Oy    Finland
EH France SARL    France
Hawker Sarl    France
Hawker Batterien GmbH    Germany
Hawker GmbH    Germany
Hawker Verteib GmbH    Germany
EnerSys Energy Limited    Hong Kong
EnerSys Hungária KFT    Hungary
EnerSys SpA    Italy
FMP, Sarl    Italy
Oldham Italia S.R.L.    Italy
EnerSys Holdings (Luxembourg) Sarl    Luxembourg
EnerSys Luxembourg Finance Sarl    Luxembourg
EnerSys de Mexico, S.A. de CV    Mexico
Powersonic, S.A. de CV    Mexico
Yecoltd, S. de R.L. de CV    Mexico
Hawker AS    Norway
EnerSys SA    Poland
EnerSys sp. z o.o.    Poland
Voltis Acumuladores Industrialis, Lda    Portugal
EnerSys CJSC    Russia
EnerSys Reserve Power Pte. Ltd.    Singapore
Accumuladores Industriales EnerSys SA    Spain
EnerSys AB    Sweden
Hawker BV    The Netherlands
EnerSys Europe Ltd.    United Kingdom
EnerSys Holdings UK Ltd.    United Kingdom
EnerSys Ltd.    United Kingdom
EnerSys Capital Inc.    Delaware
EnerSys Delaware LLC I    Delaware
EnerSys Delaware LLC II    Delaware
EnerSys European Holding Co.    Delaware
EnerSys Delaware Inc.    Delaware
ESECCO, Inc.    Delaware
Esfinco, Inc.    Delaware
Esrmco, Inc.    Delaware
EnerSys Energy Products Inc.    Delaware
Hawker Powersource, Inc.    Delaware
Hawker Power Systems, Inc.    Delaware
New Pacifico Realty, Inc.    Nevada
Consent of Ernst & Young LLP

EXHIBIT 23.1

 

CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

 

We consent to the incorporation by reference in the Registration Statement (Form S-8 No. 333-115553) pertaining to the EnerSys Employee Stock Purchase Plan and the EnerSys 2004 Equity Incentive Plan, of our report dated May 20, 2005, except for Note 25, as to which the date is June 1, 2005, with respect to the consolidated financial statements and schedule of EnerSys included in the Annual Report (Form 10-K) for the year ended March 31, 2005.

 

/s/ Ernst & Young LLP

 

Philadelphia, PA

Date:    June 16, 2005

302 CEO Certification

EXHIBIT 31.1

 

CERTIFICATION OF THE CHIEF EXECUTIVE OFFICER

PURSUANT TO SECTION 302 (a) OF THE SARBANES-OXLEY ACT OF 2002

 

I, John D. Craig, Chief Executive Officer of EnerSys, certify that:

 

  1. I have reviewed this annual report on Form 10-K of EnerSys;

 

  2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

  3. Based on my knowledge, the financial statements and other financial information included in this report fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

  4. The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have:

 

  (a) designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

  (b) evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

  (c) disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting;

 

  5. The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

 

  (a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

  (b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

ENERSYS
By  

/s/ John D. Craig


    John D. Craig
    Chairman, President and Chief Executive Officer

 

Date: June 20, 2005

302 CFO Certification

EXHIBIT 31.2

 

CERTIFICATION OF THE CHIEF FINANCIAL OFFICER

PURSUANT TO SECTION 302 (a) OF THE SARBANES-OXLEY ACT OF 2002

 

I, Michael T. Philion, Chief Financial Officer of EnerSys, certify that:

 

  1. I have reviewed this annual report on Form 10-K of EnerSys;

 

  2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

  3. Based on my knowledge, the financial statements and other financial information included in this report fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

  4. The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have:

 

  (a) designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

  (b) evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

  (c) disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting;

 

  5. The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

 

  (a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

  (b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

ENERSYS
By  

/s/ Michael T. Philion


    Michael T. Philion
   

Executive Vice President-Finance and Chief

Financial Officer

 

Date: June 20, 2005

906 CEO and CFO Cerifications

EXHIBIT 32.1

 

CERTIFICATION OF THE CHIEF EXECUTIVE OFFICER

AND CHIEF FINANCIAL OFFICER

PURSUANT TO

18. U.S.C. SECTION 1350,

AS ADOPTED PURSUANT TO

SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

 

I certify pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that the Annual Report of EnerSys on Form 10-K for the fiscal year ended March 31, 2005 fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934 and that information contained in such Form 10-K fairly presents, in all material respects, the financial condition and results of operations of EnerSys.

 

ENERSYS
By  

/s/ John D. Craig


    John D. Craig
    Chairman, President and Chief Executive Officer
By  

/s/ Michael T. Philion


    Michael T. Philion
    Executive Vice President-Finance and Chief Financial Officer

 

Date: June 20, 2005